Shaft-Like Parts Feeding Apparatus

ABSTRACT

A shaft-like parts feeding apparatus is disclosed, which includes a parts feeder ( 6 ) for delivering shaft-like parts ( 1 ), and a feed path extending from the parts feeder ( 6 ) to a point short of a feed rod ( 21 ), wherein a shaft-like part held by a holding head ( 1 ) of the feed rod ( 20 ) is inserted into a receiving hole ( 35 ) in an electrode ( 22 ). An excessively long parts detecting means which detects and removes excessively long parts ( 1 A) longer than normal length is disposed in the parts feeder ( 6 ) or in the feed path, and the spacing between the receiving hole ( 35 ) and the holding head ( 20 ) with the feed rod ( 20 ) having stopped at a predetermined position after advancing, is set to an excessively short parts expelling spacing (L) which prevents excessively short parts ( 1 C) shorter than normal length from reaching the receiving hole ( 35 ). Shaft-like parts of abnormal length are removed in the feed path extending from the parts feeder to the electrode by a system having a cooperative feature, i.e., a system feature.

BACKGROUND OF THE INVENTION 1. Field of the Invention

The present invention relates to a shaft-like parts feeding apparatusadapted to expel shaft-like parts of abnormal length so as to allownormal parts alone to reach a receiving hole in a welding electrode.Further, the invention also relates to a shaft-like parts feedingapparatus wherein a shaft-like part is inserted into the receiving holeby a feed rod having a holding head.

While the invention handles shaft-like parts as subject parts, a feedapparatus handling apertured parts as subject parts is disclosed inJapanese Patent No. 3309245. The technique disclosed therein is used toremove projection nuts of excessive outer size by a go and no-go gaugedisposed in a parts feeder, and then ejecting nuts whose threaded holeinner diameter is smaller than that of normal nuts by a feed rod. Thisejection is effected by abutting a thick feed rod against the undersizedthreaded hole while utilizing the fact that the feed rod cannot passthrough the threaded hole.

Further, as a technique for inserting a projection bolt, held by theholding head of the feed rod into receiving hole in the electrode, thereis Japanese Patent No. 2509103. According to the technique disclosedtherein, the front end of a feed rod adapted for oblique advance andretraction is provided with a holding head for bolts, so that when thefeed rod advances until the bolt is coaxial with the receiving hole, thefeed rod is lifted to insert the bolt in the receiving hole.

Since the technique disclosed in above-mentioned Japanese Patent 3309245is used to handle parts shaped like projection nuts, oversized nuts canbe sorted out by a go and no-go gauge. In the case of handlinglong-sized parts such as shaft-like parts as subject parts, however, ago and no-go gauge having long-sizeness must be prepared. However, theoperation of disposing such a long-sized go and no-go gauge at apredetermined place is very difficult for the reason of space. Further,in order to allow long-sized shaft-like parts to pass through such a goand no-go gauge correctly, it is necessary to correctly maintain thetransfer attitude of the shaft-like parts; therefore, in this respecttoo, it is difficult to put the technique to practical use. On the otherhand, ejection of an abnormal nut by abutting it against the undersizedthreaded removal hole can be easily realized, whereas ejection ofshaft-like parts of abnormal length is difficult.

Further, the technique disclosed in the above-mentioned Japanese PatentNo. 2509103 is used to insert a bolt, held by the holding head of thefeed rod, in the receiving hole in the electrode; however, it isimpossible to expel shaft-like parts of abnormal length in such anoperating place.

Further, the technique disclosed in the above-mentioned Japanese PatentNo. 2599104 is used to insert a bolt, held by the holding head of thefeed rod, into the receiving hole in the electrode; however, itsometimes occurs that the bolt fails to be inserted into the receivinghole, and instead it returns to its original position as it is held bythe holding head. If such returning operation takes place, the bolt heldby the holding head will interfere with a bolt standing by to cause thetwo bolts to be intertwined to damage peripheral structures.

Further, the structure of the holding head must be made such that theholding of bolts and delivery of bolts by compressed air are reliablyeffected.

The invention has been accomplished with the above problems in mind.

SUMMARY OF THE INVENTION

The invention provides a shaft-like parts feeding apparatus whereinremoval of excessively long, abnormal length shaft-like parts in a feedpath extending from a parts feeder to a point short of a feed rod, andsubsequent removal of excessively short, abnormal length shaft-likeparts immediately in front of an electrode, i.e., between the holdinghead of a feed rod and the electrode are combined by a system having acooperative feature and a system feature; ultimately, shaft-like partsof normal length alone are inserted into the receiving hole.

According to an embodiment of the invention, a shaft-like parts feedingapparatus includes a parts feeder for delivering shaft-like parts, and afeed path extending from the parts feeder to a point short of a feedrod, the feed rod performing a feed operation to insert a shaft-likepart held by a holding head into a receiving hole in an electrode, theshaft-like parts feeding apparatus being characterized in that anexcessively long parts detecting means which detects and removesexcessively long parts longer than normal length is disposed in theparts feeder or in the feed path, and in that the spacing between thereceiving hole and the holding head with the feed rod having stopped ata predetermined position after advancing, is set to an excessively shortparts expelling spacing which prevents excessively short parts shorterthan normal length from reaching the receiving hole.

There are cases where excessively long parts longer than normal lengthand excessively short parts shorter than normal length are mixed withshaft-like parts of normal length. Since the parts feeder or the feedpath has disposed therein the excessively long parts detecting means fordetecting and removing excessively long parts longer than normal length,excessively long parts are removed in this excessively long partsdetecting means. Therefore, at the time when a shaft-like part reachesthe holding head of the feed rod, excessively long parts have alreadybeen removed.

Next, a shaft-like part held by the holding head is a part of normallength or an excessively short part. In the case where a shaft-like partof normal length has been held by the holding head, the travel of theholding head allows the front end of the shaft-like part to be insertedinto the receiving hole in the electrode, so that this shaft-like partis correctly held in the receiving hole. However, in the case where anexcessively short part has been held by the holding head, theexcessively short parts expelling spacing prevents the excessively shortpart from reaching the receiving hole, so that insertion into thereceiving hole becomes impossible. If it is arranged that it fall offthe holding head, the expelling can be effected immediately in front ofthe receiving hole.

As described above, excessively long parts are expelled in advance inthe parts feeder or in the feed path, and an excessively short part heldby the holding head can be expelled immediately in front of thereceiving hole in the electrode. That is, since the region whereexcessively long parts are expelled is located on the upstream sidewhich is flexible in terms of space, and since the region whereexcessively short parts are expelled is located on the downstream side,abnormal parts are systematically removed in a travel path forshaft-like parts.

Therefore, a treatment is performed such that after an excessively longpart has been expelled in advance, the excessively short part alonecannot reach the receiving hole, with a normal or excessively short partheld by the holding head. In other words, parts are removed by a methodsuch that excessively long parts are expelled in a region where theexpelling is facilitated and excessively short parts are prevented themfrom reaching the receiving hole. Therefore, excessively long and shortparts are removed at places suitable for their respective removals, sothat normal parts alone can be reliably fed to the electrode, while thewelding of abnormal parts can be reliably prevented, thereby realizing ahighly reliable parts treatment for the subsequent steps.

The excessively long parts detecting means is desirably constituted by apass control member which locks the excessively long portion of ashaft-like part and which is disposed in the travel path of the partsfeeder.

Since the pass control member locks the excessively long portion of ashaft-like part, excessively long shaft-like parts are reliablydetected. Since the pass control member disposed in the travel path ofthe parts feeder receives the excessively long portion of an excessivelylong part coming traveling, the excessively long part changes itsattitude. Therefore, being an abnormal part can be reliably detected onthe basis of such change. Usually, it is arranged that shaft-like parts,which are long-sized, be transferred in a vertically suspended state.Consequently, abnormal parts can be detected simply by disposing at apredetermined height the pass control member adapted to catch anexcessively long portion.

The excessively long parts detecting means is desirably constituted by asensor means adapted to be operated by the excessively long portion of ashaft-like part and disposed in the feed path.

Since the sensor means detects the excessively long portion of ashaft-like part to emit an operating signal, the excessively longshaft-like part can be reliably detected. Since the sensor meansdisposed in the feed path is operated by the excessively long portionsof traveling excessively long parts, being an abnormal part can bereliably detected on the basis of the signal obtained thereby. Usually,it is arranged that shaft-like parts, which are long-sized, betransferred in a vertically suspended state. Consequently, abnormalparts can be detected simply by disposing at a predetermined height thesensor means adapted to be operated by excessively long portions.Further, with such sensor means disposed in the travel path of the partsfeeder, it is possible to effect detection of excessively long partsinside the parts feeder.

Advance of the feed rod desirably stops at a position where the axis ofa shaft-like part held by the holding head coincides with the axis ofthe receiving hole, and a shaft-like part of normal length is insertedfrom this position into the receiving hole.

As described above, after coincidence between the axes of shaft-likepart and receiving hole, the shaft-like part is inserted into thereceiving hole in the presence of the excessively short parts expellingspacing. Therefore, normal parts are fed to the receiving hole in theusual correct operation, and predetermined welding is performed.

The electrode having the receiving hole desirably includes a detectingmeans for detecting a shaft-like part being inserted into the receivinghole.

A shaft-like part being inserted into the receiving hole can beconfirmed by the detecting means. In the case where the advanceoperation of the electrode is effected by a signal emitted in responseto this confirmation, the electrode operation is effected afterconfirmation of the presence of a shaft-like part, so that the so-calledunloaded hammering with a shaft-like part absent can be prevented.

The detecting means is desirably arranged such that an electrifying pathis completed by interposition of a shaft-like part in the electrifyingpath.

Since the electrifying path is completed by the presence of a shaft-likepart in this manner, when a shaft-like part is in the receiving hole,the advance operation of the electrode can be reliably started,preventing the electrode from operating in the absence of a shaft-likepart. Further, when a shaft-like part held in the electrode is pressedagainst a mating part such as a steel sheet part, the electrifying pathcan be completed by further travel of the shaft-like part. That is,something like a switch operation is effected between a portion of theshaft-like part and a portion of the electrode. In such case, when ashaft-like part is not present in the receiving hole, abnormalelectrification can be avoided by preventing passage of welding current.

The detecting means is desirably a sensor for detecting the presence ofa shaft-like part inserted into the receiving hole.

Since the sensor which directly detects the presence of a shaft-likepart is employed, the presence or absence of a shaft-like part can bereliably detected. Further, an arrangement can be made such thatdepending on the sensor attaching position, the detection of shaft-likeparts of normal length is effected, but the detection of excessivelyshort parts is not effected. With the arrangement thus made, even if anexcessively short part is inserted into the receiving hole for onereason or another, no signal is issued from the sensor, so that abnormaladvance of the electrode can be prevented.

The shaft-like part is a projection bolt comprising a shank formed witha male thread, a flange integral with the shank, and a weldingprojection formed on the flange.

For example, in a car body assembling step for automobiles, many kindsof projection bolts are welded to a steel sheet part; therefore, anoperator may pick up projection bolts lying on the floor and erroneouslyput them back to the parts feeder, resulting in a mixture of excessivelylong and excessively short bolts. However, the arrangements andfunctions as described above repel bolts of abnormal length, therebypreventing welding of erroneous bolts, eliminating problems whichotherwise affect the subsequent steps. That is, this is useful in aparts feeding environment with excessively short parts along mixing innormal bolts.

The shaft-like parts feeding apparatus described at first is arrangedsuch that removal of excessively long, abnormal length shaft-like partsin a feed path extending from a parts feeder to a point short of a feedrod, and subsequent removal of excessively short, abnormal lengthshaft-like parts immediately in front of the electrode, i.e., betweenthe holding head of the feed rod and the electrode are combined by asystem having a cooperative feature and a system feature. However, ofthe requirements constituting the feed apparatus having a systemfeature, “removal of excessively long, abnormal length shaft-like partsin a feed path extending from a parts feeder to a point short of a feedrod” is itself worthy of being put to practical use in an independentmanner and has an independent feature as an invention. Particularly, ina parts feeding environment with excessively long, abnormal lengthshaft-like parts alone present, this structural requirement is useful.

From the standpoint, according to another embodiment of the invention, ashaft-like parts feeding apparatus includes a parts feeder fordelivering shaft-like parts, and a feed path extending from the partsfeeder to a point short of a feed rod, the feed rod performing a feedoperation to insert a shaft-like part, held by a holding head, into areceiving hole in an electrode, the shaft-like parts feeding apparatusbeing characterized in that an excessively long parts detecting meanswhich detects and removes excessively long parts longer than normallength is disposed in the parts feeder or in the feed path.

There are cases where excessively long parts longer than shaft-likeparts of normal length are mixed with shaft-like parts of normal length.Since the parts feeder or the feed path has disposed therein theexcessively long parts detecting means for detecting and removingexcessively long parts longer than normal length, excessively long partsare removed in this excessively long parts detecting means. Therefore,at the time when a shaft-like part reaches the holding head of the feedrod, excessively long parts have already been removed.

The excessively long parts detecting means is desirably constituted by apass control member which locks the excessively long portion of ashaft-like part and which is disposed in the travel path of the partsfeeder.

Since the pass control member locks the excessively long portion of ashaft-like part, excessively long shaft-like parts are reliablydetected. Since the pass control member disposed in the travel path ofthe parts feeder receives the excessively long portion of an excessivelylong part coming traveling, the excessively long part changes itsattitude. Therefore, being an abnormal part can be reliably detected onthe basis of such change. Usually, it is arranged that shaft-like parts,which are long-sized, be transferred in a vertically suspended state.Consequently, abnormal parts can be detected simply by disposing at apredetermined height the pass control member adapted to catch anexcessively long portion.

The excessively long parts detecting means is desirably constituted by asensor means adapted to be operated by the excessively long portions ofshaft-like parts and disposed in the feed path.

Since the sensor means detects the excessively long portions ofshaft-like parts to emit an operating signal, excessively longshaft-like parts can be reliably detected. Since the sensor meansdisposed in the feed path is operated by the excessively long portionsof excessively long parts coming traveling, being an abnormal part canbe reliably detected on the basis of the signal obtained. Usually, it isarranged that shaft-like parts, which are long-sized, be transferred ina vertically suspended state. Consequently, abnormal parts can bedetected simply by disposing at a predetermined height the sensor meansadapted to be operated by excessively long portions. Further, with suchsensor means disposed in the travel path of the parts feeder, it ispossible to effect detection of excessively long parts inside the partsfeeder.

The shaft-like part in the excessively long parts detecting meansdesirably assumes a substantially vertical attitude.

With the shaft-like part thus assuming a substantially verticalattitude, the shaft-like part can be transferred in a verticallysuspended state. Such transfer attitude allows the excessively longportion to be positioned in the lower end portion of the excessivelylong part; disposing, e.g., a pass control member in the lower endportion makes it possible to effect detection of the excessively longportion. That is, since the shaft-like part has assumed a verticalattitude, detection of the excessively long portion can be easilyeffected by causing some member to interfere with the lower end portionor by operating the sensor.

The shaft-like part is a projection bolt comprising a shank formed witha male thread, a flange integral with the shank, and a weldingprojection formed on the flange.

For example, in a car body assembling step for automobiles, many kindsof projection bolts are welded to a steel sheet part; therefore, anoperator may pick up projection bolts lying on the floor and erroneouslyput them back to the parts feeder, resulting in excessively long boltsmixed in. However, the arrangements and functions as described aboverepel bolts of abnormal length, thereby preventing welding of erroneousbolts, eliminating problems which otherwise affect the subsequent steps.That is, this is useful in a parts feeding environment with excessivelylong bolts alone mixing in normal bolts.

The shaft-like parts feeding apparatus described at first is arrangedsuch that removal of excessively long, abnormal length shaft-like partsin a feed path extending from a parts feeder to a point short of a feedrod, and subsequent removal of excessively short, abnormal lengthshaft-like parts immediately in front of the electrode, i.e., betweenthe holding head of the feed rod and the electrode are combined by asystem having a cooperative feature and a system feature. However, ofthe requirements constituting the shaft-like parts feeding apparatushaving a system feature, “removal of excessively short, abnormal lengthshaft-like parts immediately in front of the electrode, i.e., betweenthe holding head of the feed rod and the electrode” is itself worthy ofbeing put to practical use in an independent manner and has anindependent feature as an invention. Particularly, in a parts feedingenvironment in which shaft-like parts which mix in shaft-like parts ofnormal length are excessively short, abnormal length shaft-like partsalone, this structural requirement is useful.

From the standpoint, according to another embodiment of the invention, ashaft-like parts feeding apparatus includes a parts feeder fordelivering shaft-like parts, and a feed path extending from the partsfeeder to a point short of a feed rod, the feed rod performing a feedoperation to insert a shaft-like part, held by a holding head, into areceiving hole in an electrode, the shaft-like parts feeding apparatusbeing characterized in that the spacing between the receiving hole andthe holding head with the feed rod having stopped at a predeterminedposition after advancing, is set to an excessively short parts expellingspacing which prevents excessively short parts shorter than normallength from reaching the receiving hole.

A shaft-like part held by the holding head is a part of normal length oran excessively short part. In the case where a shaft-like part of normallength has been held by the holding head, the travel of the holding headallows the front end of the shaft-like part to be inserted into thereceiving hole in the electrode, so that this shaft-like part iscorrectly held in the receiving hole. However, in the case where anexcessively short part has been held by the holding head, theexcessively short parts expelling spacing prevents the excessively shortpart from reaching the receiving hole, so that insertion into thereceiving hole becomes impossible. If it is arranged that it fall offthe holding head, the expelling of excessively short parts can beeffected immediately in front of the receiving hole.

An arrangement is desirable in which the holding head is provided withan air opening for spouting compressed air to deliver the shaft-likepart toward the receiving hole.

With the arrangement thus made, since a shaft-like part of normal lengthis inserted into the receiving hole, it is reliably inserted to apredetermined position in the receiving hole by spouting, in that state,compressed air from the air opening. Since compressed air is spouted inthis manner with the shaft-like part inserted into the receiving hole,even if the hydrodynamic pressure of the compressed air biasedly acts onthe shaft-like part, the latter can continue being smoothly insertedinto the receiving hole irrespective of such bias load of hydrodynamicpressure with the inserted portion serving as a guide.

On the other hand, an excessively short part does not reach thereceiving hole and hence it is not inserted therein. Therefore, whencompressed air is spouted in this state from the air opening, thehydrodynamic pressure of the compressed air biasedly acts on theshaft-like part. Consequently, the shaft-like part assumes an inclinedstate, so that it is impossible for the shaft-like part to be deliveredfrom the holding head to advance into the receiving hole. That is, thebias load causes the shaft-like part to be tilted to fall off theholding head. In this manner, combination of the setting of theexcessively short parts expelling spacing and the spouting of compressedair from the air opening effects the reliable expelling of excessivelyshort parts.

the excessively short parts expelling spacing is desirably a spacingsuch that when the holding head travels toward the receiving hole, ashaft-like part of normal length can be inserted at its front end intothe receiving hole, but that an excessively short part cannot reach atits front end the receiving hole.

As described above, since the excessively short parts expelling spacingis set on the basis of the relative relation between the receiving holeand the holding head traveling toward the receiving hole, the shaft-likepart of normal length is smoothly inserted into the receiving hole inthe manner described above, while excessively short parts are expelledwithout reaching the receiving hole.

Advance of the feed rod is desirably arranged such that the feed rodstops at a position where the axis of the shaft-like part held by theholding head coincides with the axis of the receiving hole and that theshaft-like part of normal length is inserted from this stop positioninto the receiving hole.

As described above, after the axes of the shaft-like part, held by theholding head, and the receiving hole have coincided, the shaft-like partis inserted into the receiving hole in the presence of the excessivelyshort parts expelling spacing. Therefore, normal parts are fed to thereceiving hole in the usual normal operation and predetermined weldingis performed.

the electrode having the receiving hole desirably includes a detectingmeans for detecting a part-like part being inserted into the receivinghole.

The shaft-like part being inserted into the receiving hole can beconfirmed by the detecting means. In the case where the advanceoperation of the electrode is effected by a signal emitted in responseto this confirmation, the electrode operation is effected afterconfirmation of the presence of a shaft-like part, so that the so-calledunloaded hammering with a shaft-like part absent can be prevented.

the detecting means is desirably arranged such that an electrifying pathis completed by interposition of a shaft-like part in the electrifyingpath.

Since the electrifying path is completed by the presence of a shaft-likepart in this manner, when a shaft-like part is in the receiving hole,the advance operation of the electrode can be reliably started,preventing the electrode from operating in the absence of a shaft-likepart. Further, when a shaft-like part held in the electrode is pressedagainst a mating part such as a steel sheet part, the electrifying pathcan be completed by further travel of the shaft-like part. That is,something like a switch operation is effected between a portion of theshaft-like part and a portion of the electrode. In such case, when ashaft-like part is not present in the receiving hole, abnormalelectrification can be avoided by preventing passage of welding current.

the detecting means is desirably a sensor for detecting the presence ofa shaft-like part inserted into the receiving hole.

Since a sensor which directly detects the presence of a shaft-like partis employed, the presence or absence of a shaft-like part can bereliably detected. Further, an arrangement can be so made such thatdepending on the sensor attaching position, the detection of shaft-likeparts is effected, but the detection of excessively short parts is noteffected. With the arrangement thus made, even if an excessively shortpart is inserted into the receiving hole for one reason or another, nosignal is issued from the sensor, so that abnormal advance of theelectrode can be prevented.

the shaft-like part is a projection bolt comprising a shank formed witha male thread, a flange integral with the shank, and a weldingprojection formed on the flange.

For example, in a car body assembling step for automobiles, many kindsof projection bolts are welded to a steel sheet part; therefore, anoperator may pick up projection bolts lying on the floor and erroneouslyput them back to the parts feeder, resulting in a mixture of excessivelylong and excessively short bolts. However, the arrangements andfunctions as described above repel bolts of abnormal length, therebypreventing welding of erroneous bolts, eliminating problems whichotherwise affect the subsequent steps. That is, this arrangement isuseful in a parts feeding environment with excessively short bolts alonemixing in normal bolts.

The shaft-like parts feeding apparatus described at first rests on thepremise that the apparatus includes a parts feeder for deliveringshaft-like parts, and a feed path extending from the parts feeder to apoint short of a feed rod, and that the feed rod performs a feedoperation to insert a shaft-like part into a receiving hole in anelectrode. However, as described above, it sometimes occurs that ashaft-like part fails to be inserted into the receiving hole, andinstead it returns to its original position as it is held by the holdinghead. If such returning operation takes place, the shaft-like part heldby the holding head will interfere with a shaft-like part standing by tocause the two shaft-like parts to be intertwined to damage peripheralstructures. A measure for solution of such problems is itself worthy ofbeing put to practical use in an independent manner and has anindependent feature as an invention.

From the standpoint described above, according to another embodiment ofthe invention, a shaft-like parts feeding apparatus is of the type inwhich the feed rod performs a feed operation to insert a shaft-likepart, held by the holding head of a feed rod, into a receiving hole inan electrode, the shaft-like parts feeding apparatus being characterizedin that the holding head is provided with a recess for holding ashaft-like part, the bottom of the recess being formed with a supportsurface for the shaft-like part to sit on, the support surface beingprovided with an air opening for spouting air for delivery of theshaft-like part, the spouting of air from the air opening being set suchthat it ends during the return operation of the feed rod.

However, in the case of occurrence of a phenomenon such as one in whicha shaft-like part preceedingly inserted into the receiving hole in theelectrode remains in the receiving hole without being welded to a matingmember due to failure of passage of welding current, another in whichthe receiving hole is clogged with foreign matter such as spatter, oranother in which the shaft-like part abuts against the end surface ofthe electrode due to disturbance of the relative position between theshaft-like part and the receiving hole, sometimes it becomes impossiblefor the shaft-like part to advance into the receiving hole, and with thebolt held by the holding head, the feed rod returns to its originalposition.

Now, in the invention, since the spouting of air from the air opening isset such that it ends during the return operation of the feed rod, theshaft-like part which is returning as it is held by the holding head isblown off during the return operation by air spouting, so that theholding head becomes empty by the time it reaches a predetermined returnposition. Therefore, there is no possibility that the shaft-like partheld by the holding head will interfere with a shaft-like part standingby to cause the two shaft-like parts to be intertwined, which, in turn,causes clogging of parts or causes the shaft-like part having taken anabnormal direction to damage peripheral structures.

The spouting of air from the air opening is desirably set such that itstarts after the front end of the shaft-like part held by the holdinghead has advanced into the receiving hole.

Since air spouting is started after the front end of the shaft-like parthas advanced into the receiving hole in this manner, even if the frontend of the shaft-like part swings from side to side it will smoothlyadvance into the innermost part as guided by the inner surface of thereceiving hole. In a free state in which the front end of the shaft-likepart does not advance into the receiving hole, if the hydrodynamicpressure of the spouted air acting on the shaft-like part acts with anybias, the front end of the shaft-like part will deviate from the axis,making it impossible to advance into the receiving hole. Such biasedhydrodynamic action occurs with a notably high probability. Since airspouting is started after the front end of the shaft-like part hasadvanced into the receiving hole, the above problem of the impossibilityof advance is solved. In other words, in a period when there is nospouting of air, and at a stage where the front end of the shaft-likepart has caused no positional deviation, it is reliably advanced intothe receiving hole; thus, a smooth operation such as one described abovecan be secured.

The travel locus of the holding head is desirably set such that advanceof the feed rod stops at a position where the axes of the shaft-likepart and the receiving hole coincide, and subsequent to this stoppagethe holding head travels in the axial direction of the receiving hole.

Since the travel locus described above is imparted to the holding head,the shaft-like part is reliably inserted into the receiving hole.Particularly, it is inserted with coincidence between the axes of theshaft-like part and receiving hole, thereby extremely facilitatinginsertion displacement in a state of coincidence of axes, and remarkablyimproving the operating reliability. That is, the inserting operationbecomes a simplest one on a single imaginary axis, allowing a unit suchas an air cylinder capable of providing highly accurate displacement tobe employed as a driving means; this is effective from the standpoint ofthe operating reliability of the apparatus.

the shaft-like part is a projection bolt comprising a shank formed witha male thread, a flange integral with the shank, and a weldingprojection formed on the flange.

Since the welding projection or the flange surface can be sat on thesupport surface, the holding stability of the projection bolt isimproved. Further, since the air spouted from the air opening acts onthe welding projection or on the flange surface, the hydrodynamicpressure of the spouted air acts on a wide area to provide a reliablepress-out force for projection bolt delivery.

The shaft-like parts feeding apparatus described at first rests on thepremise that the apparatus includes a parts feeder for deliveringshaft-like parts, and a feed path extending from the parts feeder to apoint short of a feed rod, and that the feed rod performs a feedoperation to insert a shaft-like part into a receiving hole in anelectrode. On such premise, the structure of the holding head must bemade such that the holding of the bolt and the delivery of the bolt arereliably performed. A measure which meets such requirement is itselfworthy of being put to practical use in an independent manner and has anindependent feature as an invention.

From the standpoint described above, according to another embodiment ofthe invention, a shaft-like parts feeding apparatus is of the type inwhich the feed rod performs a feed operation to insert a shaft-likepart, held by the holding head of a feed rod, into a receiving hole inan electrode, the shaft-like parts feeding apparatus being characterizedin that the holding head is provided with a recess for holding ashaft-like part, the bottom of the recess being formed with a circularsupport surface on which shaft-like part sits, the support surfacehaving centrally provided therein an air opening for spouting air fordelivery of the shaft-like part, a minute air gap being formed betweenthe maximum outer diameter portion of the shaft-like part sitting on thesupport surface and the inner peripheral surface of the recess.

When the feed rod travels to a predetermined position, compressed airfor delivery is spouted from the air opening against the shaft-like partsitting on the support surface. The hydrodynamic pressure of the spoutedair causes the shaft-like part to be delivered from the recess toadvance into the receiving hole and held on the electrode side.

Since the air gap between the maximum outer diameter portion of theshaft-like part and the inner peripheral surface of the recess isminute, a high channel resistance is imparted in this air gap portion tothe air flow from the air opening. Therefore, the air pressure betweenthe air opening and the air gap is set high, sufficiently securing thepressure for delivering the shaft-like part, causing the shaft-like partto be reliably delivered from the recess. Further, because of suchnarrow air gap, when the shaft-like part is moving out of the recess,the maximum outer diameter portion of the shaft-like part is guided bythe inner peripheral surface of the recess, providing smooth delivery.

Since the air opening opens to the middle of the circular supportsurface, the air flow from the air opening is received by the middle ofthe shaft-like part, thereby causing the hydrodynamic pressure to hardlydeviate. Therefore, the tilt of the shaft-like part can be minimized,facilitating insertion into the receiving hole. Further, sitting themaximum outer diameter portion on the support surface ensures stabilizedholding of the shaft-like part.

The channel area between the maximum outer diameter portion of theshaft-like part and the inner peripheral surface of the recess isdesirably set smaller than the channel area of the air opening.

Because of such size relation of the channel areas, the air pressurepresent in a path from the air opening to a region between the maximumouter diameter portion and the inner peripheral surface of the recesscan be made sufficient to deliver the shaft-like part.

In the vicinity of the support surface of the holding head, anapertured, annular permanent magnet is desirably disposed concentricwith the support surface.

Therefore, the attractive force of the permanent magnet uniformly actsin an annular region on the shaft-like part, so that the sitting of theshaft-like part on the support surface can be secured under highstability. Further, since the permanent magnet is disposedconcentrically with the support surface and is provided with anaperture, the aperture and the air opening can be concentricallydisposed in opposed relation to each other, being effective forstructural simplification.

the recess is desirably a tapered hole such that the side into which ashaft-like part advances is large in diameter.

When the shaft-like part is delivered from the recess by compressed air,at the early stage the traveling speed of the shaft-like part is slow,but once it starts traveling the speed rapidly increases. If it advancesinto the receiving hole in the electrode at a high speed in this manner,wear in the edge and inner surface of the receiving hole wouldabnormally progress. However, since the recess is in the form of atapered hole, as described above, the air gap between the maximum outerdiameter portion of the shaft-like part and the inner peripheral surfaceof the tapered hole becomes wider as the shaft-like part travels, andhence the channel area of the air gap portion gradually increases.Therefore, the amount of air escaping from the air gap portionincreases, gradually decreasing the pressure in a region extending fromthe air opening to the air gap portion, so that the press-out thrust onthe shaft-like part is kept low, suppressing a rise in the travelingspeed of the shaft-like part. Therefore, suitably selecting a taperangle for the tapered hole makes it possible to set the speed of advanceinto the receiving hole at a value effective for minimization of theabnormal wear or the like, enabling prolongation of the durability ofthe electrode. Further, since the side into which shaft-like partsadvances is larger in diameter, reception of the shaft-like part in therecess is smoothly effected.

The diameter of the aperture in the permanent magnet is desirably setequal to or larger than the diameter of the air opening.

Making the diameters of the aperture and air opening equal to each otherin this manner allows the aperture to form a portion of the air opening;this is effective for structural simplification. Further, making thediameter of the aperture larger than that of the air opening also allowsthe air opening to secure a predetermined channel area; thus, the sameeffect as above is obtained.

The ratio of the diameter of the air opening to the diameter of thesupport surface is desirably 0.23-0.68.

The diameters of the support surface and air opening have a closeconnection to the setting of the press-out pressure on the shaft-likepart. In the case where the ratio is less than 0.23, i.e., where thediameter of the air opening is too small as compared with the diameterof the support surface, sufficient flow rate cannot be secured,requiring prolonged time for a rise in the press-out pressure on theshaft-like part; this is not preferable from the standpoint of feedefficiency. Further, in the case where the ratio exceeds 0.68, i.e.,where the diameter of the air opening is too large as compared with thediameter of the support surface, the press-out pressure on theshaft-like part rapidly rises, and the shaft-like part tends to tiltdepending on the bias load of hydrodynamic pressure at the time; this isnot preferable from the standpoint of feed accuracy.

The taper angle of the tapered hole is desirably 14-17 degrees.

the taper angle, as described above, has a close connection to thesetting of the speed at which the shaft-like part advances into thereceiving hole. In the case where the taper angle is less than 14degrees, the channel area of the air gap portion which increases withthe travel of the shaft-like part cannot be given a large value, so thata rise in the traveling speed of the shaft-like part cannot be fullysuppressed. Therefore, it follows that the traveling speed of theshaft-like part is too high; this is not desirable. Further, in the casewhere the taper angle exceeds 17 degrees, the channel area of the airgap portion which increases with the travel of the shaft-like partsuddenly increases, so that the traveling speed of the shaft-like partcannot be properly maintained. Therefore, it follows that the travelingspeed of the shaft-like part is too slow; this is not desirable.

The opening in the air opening is desirably made in the form of anannular support edge on which the welding projection sits.

Since the welding projection is sitting on the support edge in anannular state, support stability for the welding projection is improved.

the shaft-like part is a projection bolt comprising a shank formed witha male thread, a flange integral with the shank, and a weldingprojection formed on the flange.

Since the welding projection or the flange surface can be sat on thesupport surface, the holding stability of the projection bolt isimproved. Further, since the air spouted from the air opening acts onthe welding projection or on the flange surface, the hydrodynamicpressure of the spouted air acts on a wide area to provide a reliablepress-out force for projection bolt delivery.

These and other features of the invention will become more apparent fromthe following description given with reference to the accompanyingdrawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is an overall perspective view and a front view of a projectionbolt;

FIG. 2 is a perspective view and a partial longitudinal sectional viewof a parts feeder;

FIG. 3 is a sectional view showing bolts of different lengths in asuspension transfer section;

FIG. 4 is a side view of a rectilinear motion feeder;

FIG. 5 is a sectional view and a partial perspective view of a detectingunit;

FIG. 6 is a schematic side view showing step by step a feed operationfor normal bolts;

FIG. 7 is a schematic side view showing step by step a feed operationfor excessively short bolts;

FIG. 8 is a sectional view of a movable electrode in another embodiment;and

FIG. 9 is a detailed structural view and a control circuit diagram of aholding head.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

Preferred embodiments of the shaft-like parts feeding apparatus of theinvention will now be described.

Embodiments are arranged such that removal of excessively long partlonger than normal length and removal of excessively short parts shorterthan normal length are systematically effected. The embodiments of allsuch systems include an invention directed to an excessively long partdetecting means as the principal object, an invention directed to anexcessively short parts expelling spacing as the principal object, andan invention directed to the structure of the holing head of a holdingrod as the principal object.

First, a first embodiment will be described.

A shaft-like part in this first embodiment is a projection bolt made ofiron, as shown in FIG. 1 (B). The projection bolt 1 comprises a shank 2formed with a male thread, a circular flange 3 integral with the shank2, and a welding projection 4 formed on the flange 3. The projectionbolt will sometimes be referred to simply as a bolt.

The flange 3 is the maximum outer diameter portion of the bolt 1.

And, the welding projection 4 is formed by a tapered section 4Bconsisting of a gentle slope surface 4A, the tapered section 4B beingconcentric with the flange 3 and having a sharp-pointed apex C formed inthe middle.

FIG. 1 (A) is a perspective view of the apparatus in its entirety.

First, the structure of a parts feeder and peripherals will bedescribed.

A parts feeder 6 is fixed on a stand 5 which is a stationary member. Asthis parts feeder 6, various types are employed, including one in whichparts are delivered from a delivery path in a vibration type bowl,another in which magnets attached to a rotative plate attract apredetermined number of parts and deliver them from a delivery path, andanother in which a rotative disk transfers parts to a transfer path anddeliver them from a delivery path. This embodiment employs a type inwhich parts are delivered from a delivery path in a vibration type bowl.

Projection bolts 1 delivered from a vibration type bowl 7 aretransferred along a sloping guide rail 8. This guide rail 8, as shown inFIG. 1 (B), is in the form of two long-sized rail members 9 and 10 whichare integrated in a parallel state by a joining member 11. A transferspace 12 is defined between the rail members 9 and 10, and the shank 2of the bolt 1 passes therethrough. And, the flange 3 slides on the uppersurfaces of the rail members 9 and 10; therefore, the bolt 11 is in aso-called hanging state.

The bolt 1 transferred along the guide rail 8 is fed into a deliveryunit 13 in general use. The delivery unit 13 delivers bolts 1 one by oneto a remote place. Though not illustrated, the internal structure of thedelivery unit 13 is such that of the bolts 1 entering the delivery unit13, only one is caused to travel therein and compressed air is spoutedagainst the bolt 1 thus traveling, thereby delivering it at high speedinto a feed hose 14. The reference character 15 denotes a feed pipe forcompressed air, connected to the delivery unit 13.

In addition, the reference character 16 denotes an accumulation box,which replenishes bolts 1 to the bowl 7. Also, the reference character17 denotes a control box storing various control devices to performoperation control of the parts feeder 6, operation control of thedelivery unit 13, and operation control of a feed rod 20 to be laterdescribed.

Next, a parts feeding device 19 will be described.

The parts feeding device 19 is used to receive a bolt 1 from thedelivery unit 1 by the holding head 21 of a feed rod 20 and allow it toreach a movable electrode 22 which is the destination. This movableelectrode 22 is adapted to advance and retract substantially vertically.An outer cylinder 25 is fixed to the slopping section 24 of aright-triangle-shaped frame 23. The feed rod 20 is stored for advanceand retraction in the outer cylinder 25. An air cylinder 26 is joined tothe upper end of the outer cylinder 25, the piston rod (not shown) ofthe air cylinder 26 being joined to the feed rod 20 to allow the latterto advance and retract.

An air cylinder 28 fixed to a stationary member such as a machine frameis joined to the frame 23, it being arranged that the output of the aircylinder 28 causes the frame 23, outer cylinder 25, feed rod 20, and aircylinder 26 to perform rising and lowering motion as a unit. Theattached state of the air cylinder 28 is set such that the direction ofthis rising and lowering motion is substantially vertical.

If the bolt 1 which comes traveling at high speed in the feed hose 14 isallowed as such to reach the holding head 21, the durability of theholding head may lower due to the shock of the bolt 1. Therefore, a stoppass unit 30 in general use is attached to the frame 23.

This stop pass unit 30, whose internal structure is not illustrated,though, is used to once stop a bolt 1 which comes traveling at highspeed and then cause it to travel at low speed to the holding head 21.An advance and retraction member is installed in the stop pass unit 30,the closing of the feed path by the advance and retraction memberstopping the high speed bolt 1. And, when the advance and retractionmember travels to cancel the closing, the bolt 1 reaches the holdinghead 21 at low speed. An air cylinder 31 is installed to advance andretract the advance and retraction member. In order to cause the bolt 1to travel from the stop pass unit 30 to reach the holding head 21, aguide pipe 30A is attached to the lower side of the stop pass unit 30.

FIG. 1 (A) shows a state in which the holding head 21 is positionedimmediately below the stop pass unit 30 with the feed rod 20 retractedmost, and another state in which the feed rod 20 has advanced. The bolt1 is transferred to the holding head 21 with the feed rod 20 retractedmost, and then the feed rod 20 advances and stops immediately below themovable electrode 22. Then, when the feed rod 20 and the holding head 21travel upward due to the operation of the air cylinder 28, the bolt 1 isfed to the movable electrode 22.

The manner of feeding the bolt 1 to the movable electrode 22 is shown inFIG. 6 (H). A circular recess 32 is formed in the top of the holdinghead 21, and the flange 3 of the bolt 1 is sat therein. A circular airopening 33 opens to the middle of the recess 32. This air opening 33 isconnected via an air path 34 to an air breathing pump (not shown). Themiddle of the movable electrode 22 is provided with a receiving hole 35into which the shank 2 of the bolt 1 is inserted.

When the feed rod 20 advances and the shank 2 becomes coaxial with thereceiving hole 35, advance of the feed rod 20 stops. Thereafter, theoutput of the air cylinder 28 causes the feed rod 20 and the like to goup substantially vertically, whereupon, as shown in two-dot chain linesin FIG. 6 (H) and in FIG. 6 (I), the front end portion of the shank 2advances into the receiving hole 35. At this point of time, compressedair is spouted from the air opening 33, causing the shank 2 to advancecompletely into the receiving hole 35. The shank 2, having advancedcompletely into the receiving hole, is attracted by a permanent magnet36 (see FIG. 6 (H)) disposed in the innermost part of the receiving hole35, and the holding of the bolt in the movable electrode 22 is effected.In addition, in order to secure the stability of the bolt 1 in theholding head 21, a permanent magnet 29 is embedded in the lower side ofthe recess 32.

In addition, FIG. 6 (I) shows on an enlarged scale a normal bolt 1Bbeing held by the holding head 21.

Since compressed air is spouted with the front end of the shank 2inserted into the receiving hole 35, the shank 2 continues beingsmoothly inserted into the receiving hole, with the inserted portionserving as a guide portion, even if the shank 2 tends to be tilted bythe hydrodynamic pressure of the compressed air acting biasedly on thewelding projection 4 and flange 3. Setting the outer diameter of theflange 3 smaller than the inner diameter of the recess 32 makes iteasier for the flange 3 to enter the recess 32. However, this causes thecompressed air to leak outside the flange 3, producing a bias load ofhydrodynamic pressure, with the shank 2 tending to tilt. Under thesecircumstances, smooth insertion into the receiving hole 35 is effectedsince the guide portion resulting from insertion into the receiving hole35 suppresses the tilt of the shank 2.

Next, an excessively long parts detecting means will be described.

There are two types of this excessively long parts detecting means, onewhich is incorporated into the parts feeder, and the other which isincorporated into a feed path extending from the delivery section 18 ofthe parts feeder 6 to the terminal end of the feed hose 14, i.e., to apoint short of the feed rod 20.

First, the one incorporated into the parts feeder will be described withreference to FIGS. 2 and 3. A transfer step 38 is installed in the innerperiphery of the bowl 7, and a suspension transfer section 39 continuoustherewith is installed. This transfer section 39 is in the form of twowires 40 and 41, such as piano wires, disposed with a predeterminedspacing therebetween. As shown in FIG. 3, the shank 2 of the bolt 1enters between the two wires 40 and 41, the lower side of the flange 3being supported by the wires 40 and 41. That is, the bolt 1 is hanged bythe two wires 40 and 41.

A delivery section 18 is installed to be continuous with the wires 40and 41. This delivery section 18, which also serves to transfer the bolt1 in a hanging state, comprises two transfer plates 42 disposed inparallel, with the flange 3 sliding on their upper surfaces 37, 37.Continuous with this delivery section 18 is the guide rail 8.

the transfer step 38, suspension transfer section 39, and deliverysection 18 cooperate with each other to form the transfer path of theparts feeder 6.

A pass control member 43 is disposed in the transfer path of the partsfeeder 7. This pass control member 43 locks the excessively long portionof the shank 2. The bolts 1 shown in two-dot chain lines in FIG. 2 (B)are, from the right-hand side, an excessively long bolt 1A, a normalbolt 1B, and excessively short bolt 1C, the portion of the excessivelylong bolt 1A adjacent its lower end being the excessively long portion2A. The pass control member 43 positioned at a height which allowspassage of the normal bolt 1B but which does not allow passage of theexcessively long bolt 1A. Here, it is fixed between the two transferplates 42 as by welding or bolting.

Further, a control plate 44 is disposed above the boundary between thesuspension transfer section 39 and the delivery section 18. This controlplate 44 has a downwardly opened bridge 45 U-shaped in section joiningthe two transfer plates 42 together in a bridge manner, with the controlplate 44 extending from the front end thereof. The flange 3 of the bolt1 is adapted to pass under the control plate 44 and bridge 45, with thecontrol plate 44 and bridge 45 preventing the bolt 1 from projectingupward. When the excessively long bolt 1A comes sliding along thesuspension transfer section 39, which is a transfer path, under theaction of the transfer vibration of the bowl 7, the excessively longportion 2A is caught by the pass control member 43, causing the upperportion of the excessively long bolt 1A to tilt to the right, whereuponthe flange 3 (welding projection 4) is locked as it abuts against thelower surface of the control plate 44 and the upper surface 37 of thedelivery section 18, making it impossible for the bolt to travel furtherdownstream.

The excessively long bolt 1A becoming locked in this manner causes acessation of parts transfer to the guide rail 8, allowing the operatorto instantly find occurrence of abnormality. And, the operator inserts atool or the like from the right of the delivery section 18 (see FIG. 2(B)) to push back the excessively long bolt 1A, now immovable, and thenextracts it upward for removal. When the excessively long bolt 1A isremoved in this manner, the next normal bolt 1B, passing withoutcontacting the pass control member 43, is transferred to the guide rail8.

The normal bolt 1B and excessively short bolt 1C passing the passcontrol member 43 in the manner described above reaches by air transferthe holding head 21 of the feed rod 20 from the delivery unit 13.

FIG. 3 is a view, seeing FIG. 2 from the left, showing the relationbetween the respective bolts and the pass control member 43,illustrating a state in which the excessively long portion 2A of theexcessively long bolt 1A is caught by the pass control member 43 and theothers pass the pass control member 43.

Next, the excessively long parts detecting means incorporated in a feedpath extending from the delivery section 18 of the parts feeder 6 to theterminal end of the feed hose 14, i.e., to a point short of the feed rod20 will be described with reference to FIGS. 4 and 5. In this example, arectilinear motion feeder 47 is disposed in a feed path extending fromthe delivery section 18 of the parts feeder 6 to the delivery unit 13shown in FIG. 1 (A), the rectilinear motion feeder 47 being connected tothe delivery unit 13, the rectilinear motion feeder 47 itselfconstituting a portion of the feed path.

The rectilinear motion feeder 47 in the first embodiment is of the typein general use. That is, rail members 48 and 49 are disposed in parallelto form a hanging type guide rail 50 as shown in FIG. 1 (B). Transfervibration is imparted to this guide rail 50, whereby the bolt 1 istransferred to the right in FIG. 4. In order to generate such vibration,an excitation unit 51 is installed.

This excitation unit 51 comprises a lower base plate 52 and an upperbase plate 53 which are joined together by two sheet springs 54 and 55,with an electromagnetic type vibrator 56 disposed therebetween. theguide rail 50 is joined to the upper base plate 53. The lower base plate52 is connected to the stationary member 27 through cushion rubbers 57.Further, in order to prevent the bolt 1, hanging state from the guiderail 50, from inching upward, a press-down rail 46 is installed.

A detecting unit 60, which is the excessively long parts detectingmeans, is disposed in the vicinity of the middle of the rectilinearmotion feeder 47. In FIG. 4, this detecting unit 60 is shown in two-dotchain lines.

FIGS. 5 (A) through (C) are sectional views of the detecting unit 60shown in FIG. 4. Attached to the rail member 49 is a sensor means fordetecting the excessively long bolt 1A, normal bolt 1B, and excessivelyshort bolt 1C. Various types of this sensor means, including aphototransistor, can be employed, but here an ordinary proximity switchwhich magnetically detects the shank 2 of the bolt 1 is employed. Afirst sensor 61 is attached at a position for detecting the excessivelylong portion 2A of the excessively long bolt 1A. A second sensor 62 isattached at a position for detecting the lower end of the normal bolt1B.

Further, a presence detecting sensor 63 for detecting all bolts,excessively long, normal, and excessively short, is attached to theupper portion of the rail member 48. This presence detecting sensor 63has connected thereto a timer (not shown), the arrangement being suchthat a clock operation is effected by an operating signal from thesensor 63 and a signal is issued after the laps of a predetermined time.In addition, these sensors 61, 62, and 63 are arranged in a verticalstraight line along the shank 2, as shown in FIG. 5 (E).

Therefore, when an operating signal is issued from the first sensor 61,this gives notice that the excessively long bolt 1A has come travelingto the detecting unit 60, and it is removed from the guide rail 50 by aremoving device to be later described. Further, when an operating signalis issued from the second sensor 62, the normal bolt 1B having cometraveling to the detection unit is detected and it travels along theguide rail 50 without operating the removing device. Further, when theexcessively short bolt 1C comes traveling, no actuating signal is issuedfrom either of the first and second sensors 61 and 62. And, after thelapse of a predetermined time in response to a signal from the presencedetecting sensor 63, the removing device is operated for removal fromthe guide rail 50.

As to the removing device, various types can be employed, including onein which the abnormal bolt is thrown off by an electromagnetic solenoid,and another in which a lift member lifts an abnormal bolt for removal.Here, the latter type is employed, and FIGS. 5 (D), (E), and (F) are aperspective view and side views, showing the removing device. Two liftpieces 65 are disposed, extending along the tops of the rail members 48and 49, the two lift pieces 65 being integrated by a bridge member 66.As shown in FIG. 5 (E), the sensors 61, 62, and 63 are disposedimmediately below the lift piece 65.

A swing rod 67 is fixed to the top of the bridge member 66 and adaptedto swing around the axis of a support shaft 68 fixed to the stationarymember. In order to effect this swing operation, an electromagneticactuator 69 is installed, with the advance-retraction output from thelatter swinging the swing rod 67.

When the sensors 16 and 63 sense whether the bolt 1 is excessively longor excessively short as the flange 3 passes along the upper surfaces ofthe lift pieces 65, the electromagnetic actuator 69 is operated to swingthe swing rod 67, thereby performing the removal operation by extractingthe abnormal bolt 1A or 1C from the guide rail 50.

The sequential operation of the sensors 61, 62, and 63, timer, andelectromagnetic actuator 69 of the removing device can be simplyexecuted by an ordinary sequence control device.

In the above example, the excessively long bolt 1A and excessively shortbolt 1C are expelled by the removing device; however, the excessivelylong bolt 1A alone may be expelled.

In addition, though not illustrated, by disposing the pass controlmember 43 as shown in FIG. 2 (B) below the guide rail 50 which is thefeed path, the same operation as the one shown in FIG. 2 or 3 can beobtained.

Next, the excessively short parts expelling spacing will be described.

While the excessively long bolt 1A is detected and removed by theexcessively long parts detecting means disposed in the parts feeder 6 orin the feed path extending from the delivery section 18 of the partsfeeder 6 to the end of the feed hose 14, in order to remove theremaining excessively short bolt 1C an excessively short parts expellingspacing L is set between the holding head 21 of the feed rod 20 and thereceiving hole 35 in the movable electrode 22.

This excessively short parts expelling spacing L is a spacing such thatwhen the normal bolt 1B is lifted by the operation of the air cylinder28, as shown in two-dot chain lines in FIG. 6 (H) and in FIG. 6 (I), thefront end portion of the normal bolt 1B advances into the receiving hole35 but that when the excessively short bolt 1C is lifted by theoperation of the air cylinder 28, as shown in two-dot chain lines inFIG. 7 (H) and in FIG. 7 (I), the front end portion of the extremelyshort bolt 1C does not reach the opening in the receiving hole 35.

The first embodiment mentioned above will be described.

The bowl 7 of the parts feeder 6 contains normal bolts 1B butexcessively long bolts 1A and excessively short bolts 1C sometimes mixtherein. When an excessively long bolt 1A is to be removed in the partsfeeder, as shown in FIG. 2 (B), the excessively long bolt 1A caught bythe pass control member 43 is removed by the operator as describedabove. Further, when an excessively long bolt 1A is to be removed in therectilinear motion feeder 47, the detected excessively long bolt 1A isextracted from the guide rail 50 by the lift pieces 65.

When the excessively long bolt 1A is removed in this manner, the normalbolt 1B and the excessively short bolt 1C reaches the stop pass unit 30as it travels from the delivery unit 13 via the feed hose 14, and thentransferred to the holding head 21.

The behaviors of the normal bolt 1A are shown in FIG. 6. As shown by acircled numeral 1, the normal bolt 1B is held by the holding head 21.Then, the feed rod 20, as shown by a circled numeral 2, advances untilthe shank 2 is coaxial with the receiving hole 35 (see FIG. 6 (B)).Then, the air cylinder 28 lifts the holding head 21 to cause the frontend portion of the shank 2, as shown by a circled numeral 3, to advanceinto the receiving hole 35 (see FIG. (C)). Subsequently, compressed airis spouted from the air opening 33 and as shown by a circled numeral 4,the shank 2 enters the innermost part of the receiving hole 35 and isattracted by the permanent magnet 36 (see FIG. 6 y (D). When the feedrod 20 returns, as shown by a circled numeral 7, the movable electrode22 advances to press the welding projection 4 of the normal bolt 1Bagainst a steel sheet part 72, and a welding current is applied thereto.

In the series of operations described above, since the excessively shortpart expelling spacing is set in the manner described above, the shank 2of the normal bolt 1B is reliably inserted into the receiving hole 35 tobe held by the movable electrode 22 for normal welding.

The behaviors of the excessively short bolt 1C are shown in FIG. 7. Asshown in FIG. 7 (C), the shank 2 is so short that there is a clearanceleft between it and the opening in the receiving hole 35 even if thehead 21 is lifted. If compressed air is spouted from the air opening 33in this clearance-left state, the excessively short bolt 1C would betilted to make it impossible for the shank 2 to advance into thereceiving hole 35. That is, the hydrodynamic pressure due to thecompressed air acts biasedly on the flange 3; thus, it is almostimpossible to allow the excessively short bolt 1C to be verticallylifted without being tilted by compressed air. Therefore, theexcessively short bolt 1C, as shown in FIG. 7 (D), will fail to enterthe receiving hole 35, instead falling off the movable electrode 22.Alternatively, even if enters the receiving hole 35, the attractingmagnetic force of the permanent magnet 36 will not sufficiently act onthe shank 2; thus, as shown in FIG. 7 (E), when the holding head 21returns in the direction circled numeral 5, the shank 2 comes out of thereceiving hole 35 and likewise falls.

Close observation of such falling phenomenon of the excessively shortbolt 1C reveals the following.

FIG. 7 (I) shows on an enlarged scale a state in which the excessivelyshort bolt 1C held by the holding head 21 vibrates little by littleunder the action of compressed air from the air opening 33. At the stageprior to the spouting of compressed air, as shown in FIG. 6 (I), theflange 3 sits on the bottom surface of the recess 32 under the action ofthe attractive force of the permanent magnet 29. When compressed air isspouted from the air opening 33 in this state, the resultinghydrodynamic pressure tends to act uniformly on the welding projection 4and flange 3. However, as described above, since the inner diameter ofthe recess 32 is larger than the outer diameter of the flange 3, it isvirtually impossible to make the flange 3 perfectly coaxial with therecess 32; thus, the hydrodynamic pressure acts biasedly on the weldingprojection 4 and flange 3. Therefore, as shown in solid lines in FIG. 7(I), one side of the flange 3 floats against the attractive force of thepermanent magnet 29, allowing the compressed air to flow out to tilt theshank 2.

And, since such increase in tilt angle lowers the hydrodynamic pressureof the compressed air, the flange 3 tends to be pulled back to itsoriginal position by the attractive force of the permanent magnet 29;however, the inertial force at the time tilts the bolt to the sideopposite to what is shown in solid lines, as shown in FIG. 7 (I),causing the compressed air to flow out therefrom. With such phenomenonrepeated, the shank 2 moves little by little from side to side in aswing vibration state. While this swing vibration is repeated a numberof times, the amplitude is amplified to cause the excessively short bolt1C to fall off the holding head 21. In addition, during transition fromthe solid line position to the two-dot chain line position in FIG. 7 (I)described above, the flange 3 in its entirety temporarily float from thebottom surface of the recess 32.

The swing vibration described above is a phenomenon produced by the endof the excessively short bolt 1C being in a free state with the bolt notreaching the receiving hole 35. In this first embodiment, such swingvibration is utilized to remove the excessively short bolt 1C.

As another phenomenon, the tilted excessively short bolt 1C is sometimesremoved at once as it is blown off the recess 32 under the action of thehydrodynamic pressure of the compressed air.

In the first embodiment described above, while the air cylinders 26, 28,and 31 are employed, the invention may be embodied by replacing theseair cylinders by advance-retraction type electric motors.

Further, in this first embodiment, the movable electrode 22 is of theadvance-retraction type, but it is also possible to impart a travelfunction to the movable electrode 22 so that the movable electrode 22may travel from the position to which the bolt 1 is fed to a weldingposition opposed to a mating member such as a steel sheet part.

The functions and effects of the first embodiment described above areenumerated below.

There are cases where in the parts feeder 6, excessively long bolts 1Alonger than normal length and excessively short bolts 1C shorter thannormal length are mixed with normal bolts 1B. Since the parts feeder 6or the feed path has disposed therein the excessively long partsdetecting means for detecting and removing excessively long parts longerthan normal length, excessively long bolts 1A are removed in thisexcessively long parts detecting means. Therefore, at the time when aprojection bolt 1 reaches the holding head 21 of the feed rod 20,excessively long bolts 1A have already been removed.

Next, the bolt 1 held by the holding head 21 is either a normal bolt 1Bor an excessively short bolt 1C. In the case where the normal bolt 1B isheld by the holding head 21, since the travel of the holding head 21causes the front end of the shank 2 to be inserted into the receivinghole 35, the shank 2 is correctly held in the receiving hole 35. In thecase where the excessively short bolt 1C is held by the holding head 21,however, the excessively short parts expelling space L prevents theexcessively short bolt 1C from reaching the receiving hole 35, therebymaking insertion into the receiving hole 35 impossible. At this time, ifit is arranged that it fall off the holding head 35, the expelling ofthe excessively short bolt 1C will be effected immediately in front ofthe receiving hole 35.

As described above, excessively long bolts 1A are expelled in advance inthe parts feeder 6 or in the feed path, and an excessively short bolt 1Cheld by the holding head 21 can be expelled immediately in front of thereceiving hole 35 in the movable electrode 22. That is, since the regionwhere excessively long bolts 1A are expelled is located on the upstreamside which is flexible in terms of space, and since the region whereexcessively short bolts 1C are expelled is located on the downstreamside, abnormal bolts are systematically removed in a travel path forbolts 1.

Therefore, after an excessively long bolt 1A has been expelled inadvance, a treatment is effected in which with a normal or excessivelyshort bolt held by the holding head 21, an excessively short bolt 1Calone cannot reach the receiving hole. In other words, parts are removedby a method such that excessively long bolts 1A are expelled in a regionwhere the expelling is facilitated and excessively short bolts 1C areprevented from reaching the receiving hole 35. Therefore, excessivelylong and short ones are removed at places suitable for their respectiveremovals, so that normal bolts 1B alone can be reliably fed to theelectrode 22, reliably preventing the welding of abnormal bolts, therebyrealizing a highly reliable parts treatment for the subsequent steps.

Said excessively long parts detecting means is a pass control member 43which locks the excessively long portion 2A of an excessively long bolt1A and which is disposed in the travel path of the parts feeder 6.

Since the pass control member 43 locks the excessively long portion 2Aof an excessively long bolt 1A, the excessively long bolt 1A is reliablydetected. Since the pass control member 43 disposed in the travel pathof the parts feeder 6 receives the excessively long portion 2A of anexcessively long bolt 1A coming traveling, the excessively long bolt 1Achanges its attitude. Therefore, being an excessively long bolt 1A canbe reliably detected on the basis of such change. Usually, it isarranged that projection bolts 1, which are long-sized, be transferredin a vertically suspended state. Consequently, excessively long bolts 1Acan be detected simply by disposing at a predetermined height the passcontrol member 43 adapted to catch an excessively long portion.

the excessively long parts detecting means is a pass control member 43which locks the excessively long portion 2A of an excessively long bolt1A and which is disposed in the feed path.

Since the pass control member 43 locks the excessively long portion 2Aof an excessively long bolt 1A, excessively long bolts 1A are reliablydetected. Since the pass control member 43 disposed in the travel pathreceives the excessively long portion 2A of an excessively long bolt 1Acoming traveling, the excessively long bolt 1A changes its attitude.Therefore, being an excessively long bolt 1A can be reliably detected onthe basis of such change. Usually, it is arranged that projection bolts,which are long-sized, be transferred in a vertically suspended state.Consequently, excessively long bolts 1A can be detected simply bydisposing at a predetermined height the pass control member 43 adaptedto catch an excessively long portion.

the excessively long parts detecting means is a sensor means adapted tobe operated by the excessively long portion 2A of an excessively longbolt 1A and which is disposed on the guide rail 50 which is the feedpath.

Since a first sensor 61 which is the sensor means detects theexcessively long portions 2A of an excessively long bolt 1A to emit anoperating signal, excessively long bolts 1A can be reliably detected.Since the first sensor 61 disposed on the guide rail 50 is operated bythe excessively long portion 2A of an excessively long bolt 1A comingtraveling, being the excessively long bolt 1A can be reliably detectedon the basis of the resulting signal. Usually, it is arranged thatprojection bolts 1, which are long-sized, be transferred in a verticallysuspended state. Consequently, excessively long bolts 1A can be detectedsimply by disposing at a predetermined height the first sensor 61adapted to be operated by an excessively long portion. Further, withsuch sensor means disposed in the travel path of the parts feeder 6, itis possible to effect detection of excessively long parts inside theparts feeder 6. In this case, the first sensor 61, in place of the passcontrol member 43, is attached to transfer plate 42.

It is arranged that advance of the feed rod 20 stop at a position wherethe axis of a bolt 1 is coaxial with the receiving hole 35 and that fromthis stop position a normal bolt 1B be inserted into the receiving hole35.

As described above, after the axes of the normal bolt 1B and receivinghole 35 have coincided, the normal bolt 1B is inserted into thereceiving hole 35 in the presence of the excessively short partsexpelling spacing L. Therefore, the normal bolt 1 is fed to thereceiving hole 35 in the usual correct operation and predeterminedwelding is performed.

The projection bolt 1 in the excessively long parts detecting means iscaused to assume a substantially vertical attitude.

With the bolt 1 thus assuming a substantially vertical attitude, thebolt 1 can be transferred in a vertically suspended state. Such transferattitude allows the excessively long portion 2A of an excessively longbolt 1A to be positioned in the lower end portion of the excessivelylong bolt 1A. Disposing, e.g., a pass control member 43 in the lower endportion makes it possible to effect detection of the excessively longbolt 1A. That is, since the bolt 1 has assumed a vertical attitude,detection of the excessively long bolt 1A can be easily effected bycausing some member to interfere with the lower end portion.

the shaft-like part is a projection bolt 1 comprising a shank 2 formedwith a male thread, a flange 3 integral with the shank 2, and a weldingprojection 4 formed on the flange 3.

For example, in a car body assembling step for automobiles, many kindsof projection bolts 1 are welded to a steel sheet part 72; therefore,the operator may pick up projection bolts 1 lying on the floor anderroneously put them back to the parts feeder 6, resulting in a mixtureof excessively long bolts 1A and excessively short bolts 1C. However,the arrangements and functions as described above repel bolts ofabnormal length, thereby preventing welding of erroneous bolts,eliminating problems which otherwise affect the subsequent steps.

Alternatively, in a parts feeding environment in which projection boltslying on the floor are excessively long bolts 1A alone, the excessivelylong bolts 1A are removed in the excessively long part detecting means,while the normal bolts 1B alone are transferred to the subsequent steps;thus, welding of erroneous bolts can be prevented.

Next, “an arrangement in which excessively short, abnormal lengthshaft-like parts are removed at a point immediately in front of theelectrode, i.e., between the holding head of the feed rod and theelectrode” is put to practical use in a parts feeding environment inwhich shaft-like parts which mix in shaft-like parts of normal lengthare excessively short shaft-like parts alone. In this arrangement, thereare functions and effects as follows.

The bolt 1 held by the holding head 21 is either a normal bolt 1B or anexcessively short bolt 1C. In the case where the normal bolt 1B is heldby the holding head 21, since the travel of the holding head 21 causesthe front end of the shank 2 to be inserted into the receiving hole 35,the shank 2 is correctly held in the receiving hole 35. In the casewhere the excessively short bolt 1C is held by the holding head 21,however, the excessively short parts expelling space L prevents theexcessively short bolt 1C from reaching the receiving hole 35, therebymaking insertion into the receiving hole 35 impossible. At this time, ifit is arranged that it fall off the holding head 35, the expelling ofthe excessively short bolt 1C will be effected immediately in front ofthe receiving hole 35.

the holding head 21 is provided with an air opening 33 for spoutingcompressed air to deliver the bolt 1 toward the receiving hole 35.

By the above arrangement, the front end of the shank 2 of the normalbolt 1B is inserted into the receiving hole 35, and in this state,compressed air is spouted from the air opening 33, whereby the normalbolt 1B is reliably inserted to a predetermined position in thereceiving hole. Since compressed air is spouted in this manner with thefront end of the normal bolt 1B inserted into the receiving hole 35,even if the hydrodynamic pressure of the compressed air biasedly acts onthe welding projection or flange of the normal bolt 1B, the latter cancontinue being smoothly inserted into the receiving hole 35 irrespectiveof such bias load of hydrodynamic pressure with the inserted portionserving as a guide.

On the other hand, an excessively short bolt 1C does not reach thereceiving hole 35 and hence it is not inserted therein. Therefore, whencompressed air is spouted in this state from the air opening 33, thehydrodynamic pressure of the compressed air biasedly acts on the weldingprojection 4 or flange 3. Consequently, the excessively short bolt 1Cassumes an inclined state, so that it is impossible for it to bedelivered from the holding head 21 to advance into the receiving hole35. That is, the bias load causes the excessively short bolt 1C to betilted to fall off the holding head 21. In this manner, combination ofthe setting of the excessively short parts expelling spacing L and thespouting of compressed air from the air opening 33 effects the reliableexpelling of excessively short bolt 1C.

the excessively short parts expelling spacing L is such a spacing thatwhen the holding head 21 travels toward the receiving hole 35, the frontend of the normal bolt 1B is inserted into the receiving hole 35 butthat the front end of the excessively short bolt 1C cannot reach thereceiving hole.

As described above, since the excessively short parts expelling spacingL is set on the basis of the relative relation between the receivinghole 35 and the holding head 21 traveling toward the receiving hole 35,the normal bolt 1B is smoothly inserted into the receiving hole 35 inthe manner described above, while the excessively short bolts 1C areexpelled without reaching the receiving hole 35.

It is arranged that advance of the feed rod 20 stop at a position wherethe axis of the bolt 1 held by the holding head 21 coincides with theaxis of the receiving hole 35, and that the normal bolt 1B be insertedfrom this stop position into the receiving hole 35.

As described above, after the axes of the normal bolt 1B and receivinghole 35 have coincided, the normal bolt 1B is inserted into thereceiving hole 35 under the presence of the excessively short partsexpelling spacing L. Therefore, the normal bolt 1B is fed to thereceiving hole 35 in the usual correct operation, and predeterminedwelding is performed.

Further, in a parts feeding environment in which projection bolts 1lying on the floor are excessively short bolts 1C alone, the normal bolt1B alone is inserted into the receiving hole 35 under the presence ofthe excessively short parts expelling spacing L, and predeterminedwelding is performed.

Next, a second embodiment will be described with reference to FIG. 8.

In this second embodiment, a function of detecting normal bolts 1B isimparted to the movable electrode 22 in the first embodiment describedabove.

The movable electrode 22 circular in cross section has an end member 74integrated with a cylindrical electrode main body 73 by a threadedsection 75. This end member 7 is substantially in the form of acylinder, with an insulation cylinder 78 attached to the inside thereofas by adhesion. Further, a joint section 77 is integrated with the upperend of the electrode main body 73 through a threaded section 76. Theelectrode main body 73 also has an insulation cylinder 79 fittedtherein, with a large diameter hole 80 and a small diameter hole 81formed therein. The two insulation cylinders 78 and 79 are made ofinsulating synthetic resin such as polypropylene or polyamide resin.

A heat insulation member 82 slidably fitted in the insulation cylinder79 is composed of a large diameter section 83 slidable in the largediameter hole 80 and a small diameter section 84 slidable in the smalldiameter hole 81, with the permanent magnet 36 embedded and, ed therein.The heat insulation member 82 prevents the permanent magnet 36 frombeing overheated. And, the heat insulation member 82 is made of aconductive material, e.g., stainless steel. The cylindrical inner spaceof the insulation cylinder 78 and the inner cylindrical space of thesmall diameter hole 81 constitute the receiving hole 35.

An insulation plate 85 is fitted in the inner end surface of the jointsection 77, and a conductor wire 87 on the anode side is connected to aconduction plate 86 closely contacted with the insulation plate 85. Acompression coil spring 88 is interposed between the conduction plate 86and the heat insulation member 82. In addition, the reference character89 denotes an insulation cylinder protecting the conductor wire 87.

the electrode main body 73, end member 74, heat insulation member 82,and the like are made of a conductive material, e.g., stainless steel orchromium copper.

The bolt 1 inserted into the receiving hole 35 is a normal bolt 1B, andthe depth of the receiving hole 35 being set such that when the end ofthe shank 2 is contacted with the end of the small diameter section 84under the action of the attractive force of the permanent magnet 36, asmall clearance L1 is defined between flange 3 and the front end of theend member 74. Further, a conductor wire 90 on the cathode side isconnected to the outer peripheral surface of the electrode main body 73.

The electrifying path is defined by the conductor wire 87, conductionplate 86, compression coil spring 88, heat insulation member 82, normalbolt 1B, end member 74, end member 74, electrode main body 73, andconductor wire 90 in the order mentioned. FIG. 8 (A) shows a state inwhich the movable electrode 22 advances to press the welding projection4 of the normal bolt 1B against the steel plate part 72. In this state,a small clearance L1 is defined between the flange 3 and the front endof the end member 74, so that the current-carrying path defined in theorder mentioned above is cut by the clearance L1.

When the pressing force on the movable electrode 22 is further increasedto advance it, the reaction therefrom causes the heat insulation member82 to be relatively retracted while compressing the compression coilspring 88, causing the clearance L1 to disappear. That is, the clearanceL1 serves the function of a switch. Therefore, the flange 3 and thefront end of the end member 74 are pressed against each other, so thatan electric current is passed through the electrifying path. With thiselectric passing state detected, the normal bolt 1B being inserted intothe receiving hole 35 can be confirmed, and on the basis of thisconfirmation signal, a welding current is passed.

When the normal bolt 1 is not inserted into the receiving hole 35 forone reason or another, as shown in FIG. 8 (B), even if the movableelectrode 22 advances to press the front end of the end member 74against the steel plate part 72, passage of electric current from theconductor wire 87 to the conductor wire 90 is not effected; thus, withthis no passage of electric current used as a trigger signal, passage ofwelding current can be stopped beforehand. Thereby, it is possible toavoid an abnormal situation in which the steel plate part 72 alonemelts.

Thus, the presence of the normal bolt 1B in the electrifying pathensures that usual pressing or passage of electric current is effectedwhen the normal bolt 1B is inserted; thus, normal welding is performed.

Further, even if a situation occurs in which the excessively short bolt1C, instead of being expelled, is inserted into the receiving hole 35for one reason or another, the shank of the excessively short bolt 1Cdoes not reach the small diameter section 84 of the heat insulationmember 82, causing the electrifying path to fail to be completed, sothat the same operation as when the normal bolt 1B is not inserted intothe receiving hole 35 is performed, thereby avoiding an abnormalsituation.

The detecting means for detecting the normal bolt 1B being inserted intothe receiving hole 35 is realized by completion or incompletion of theelectrifying path. On the other hand, there is different arrangement inwhich as another detecting means, a sensor 91 is installed in theinnermost position in the receiving hole 35, as shown in two-dot chainlines in FIGS. (A) and (B). Various types can be employed as the sensor91, but the type employed here is a proximity switch.

Since the sensor 91 is disposed in such position, although the shank 2of the normal bolt 1B is detected, no detection signal will be obtainedfrom the sensor 91 when the normal bolt 1B is not inserted or when theexcessively short bolt 1C is inserted. With such absence of a detectionsignal used as a trigger signal, the absence of the shank 2 is detected,so that an abnormal passage of welding current can be prevented.

In addition, using absence of a detection signal as a trigger signal maybe realized by an ordinary method. For example, an operating signal forthe air cylinder 28 adapted to operate upon insertion of the shank 2into the receiving hole 35 may be used to start the counting of the timeof a timer. If there is no signal indicating “presence of the shank 2”after the lapse of a given time, the absence of the shank is confirmedby a signal from this timer and no further operation is performed.

Since the rest of the arrangement is the same as in the precedingembodiment, the same reference characters are added to the parts havingthe same functions.

The functions and effects of the second embodiment are enumerated asfollows.

the movable electrode 22 having the receiving hole 35 has the detectingmeans for detecting the normal bolt 1B being inserted into the receivinghole 35.

The normal bolt 1B being inserted in the receiving hole 35 can beconfirmed by the detecting means. If it is arranged that the signalissued by this confirmation be used to perform the advance operation ofthe movable electrode 22, the electrode operation is performed afterconfirmation of the presence of the normal bolt 1B; therefore, making itpossible to prevent the so called unloaded hammering with the normalbolt 1B being not inserted or with the excessively short bolt 1C beinginserted.

the detecting means has its electrifying path completed by the presenceof the normal bolt 1B in the electrifying path.

Since the electrifying path is completed by the presence of the normalbolt 1B as described, the advance operation of the movable electrode 22can be reliably started when the normal bolt 1B has been inserted intothe receiving hole 35, while the operation of the movable electrode 22with absence of the normal bolt 1B can be reliably prevented. Further,when the normal bolt 1B held by the movable electrode 22 is pressedagainst the steel plate part 72, the normal bolt 1B further travels toclose the clearance L1, thereby completing the electrifying path. Thatis, something like a switching operation can be performed between theflange 3 of the normal bolt 1B and the end member 74 of the movableelectrode 22. In such case, abnormal passage of electric current can beavoided by preventing passage of welding current when the normal bolt 1Bis not present in the receiving hole 35.

the detecting means is the sensor 91 for detecting the presence of thenormal bolt 1B inserted into the receiving hole 35.

The employment of the sensor 91 for directly detecting the presence ofthe normal bolt B makes it possible to reliably detect the presence orabsence of the normal bolt 1B. Further, attaching the sensor 91 to theinnermost position in the receiving hole 35 ensures that detection ofthe excessively short bolt 1C is not effected while effecting thedetection of the normal bolt 1B. By so doing, even if the excessivelyshort bolt 1C is inserted into the receiving hole 35 for one reason oranother, no signal is issued from the sensor 91; thus, abnormal advanceof the movable electrode 22 can be prevented, and so can the passage ofelectric current.

The rest of the functions and effects are the same as in the precedingembodiment.

Next, a third embodiment will be described with reference to FIG. 9.

The structure of the holding head 21 and control of the spouting ofcompressed air will be described in detail with reference to FIG. 9.

Although the welding projection 4 of a projection bolt 1 is notindicated by the reference characters 4A, 4B, 4C in FIG. 9 (A), it isformed by a tapered section 4B consisting of a gentle slope 4A, asdescribed with reference to FIG. 1 (B), the tapered section 4B beingconcentric with the flange 3 and being centrally formed with a pointedtop 4C (see FIG. 9 (C).

A minute air gap T1 is defined between the flange 3 and the innerperipheral surface of a tapered hole 32A facing the outer peripheralsurface of the flange 3.

FIG. 9 (B) is a top view of the holding head 21, showing that the airopening 33, permanent magnet 29, and tapered hole 32A are circular.

As shown in FIG. 9 (C), the opening in the air opening 33 is made in theform of an annular support edge 33A, on which the slope surface 4A ofthe projection 4 sits. Therefore, the gentle tapered section 4B of thewelding projection 4 is supported by the support edge 33A. At this time,the support edge 33A tends to contact the tapered section 4B in a truecircle throughout its periphery, so that this contact circle becomesconcentric with the welding projection 4. Therefore, it follows that itis held by the holding head 21 such that axes of the tapered section 32Aand shank 2 coincide. Further, the presence of the minute air gap T1reduces the amount by which the flange 3 is eccentric with respect tothe tapered hole 32A, so that concentricity of the axes can be securedmore reliably.

The dimensions of the bolt 1 are as follows; the length of the shank 2is 12-25 mm; the diameter of the shank 2 is 4-7 mm; the diameter of theflange 3 is 9-15 mm; and the slope angle of the slope surface 4 withrespect to an imaginary plane to which the axis of the shank 2 isperpendicular is 7-12 degrees, the mass of the bolt 1 being0.0025-0.0055 Kg. In the bolt 1 of FIG. 9 (A), the length of the shank 2is 23 mm; the diameter of the shank 2 is 6 mm; the diameter of theflange 3 is 13 mm; the slope angle is 9 degrees; and the mass is 0.005Kg.

The recess 32 is of a cup type having a predetermined depth, and is inthe form of a tapered hole 32A shaped such that its side into which thebolt 1 advances, i.e., the opening side has a larger diameter. Thebottom of the tapered hole 32A is provided with a support surface 32B onwhich the welding projection 4 sits. The taper angle θ of the taperedhole 32A is 14-17 degrees, and is 15 degrees here.

the permanent magnet 29 is in the form of an annulus centrally providedwith an aperture 29A, the diameter of the aperture 29A being the same asthat of the air opening 33. The diameter D1 of the aperture 29A and airopening 33 is 5 mm. The permanent magnet 29 is relatively thin, itsthickness being set to 3 mm here, the number of plies being increased toincrease the attractive force. It is a two-ply one here, as shown inFIG. 9 (A). The permanent magnet 29 is embedded in the holding head 21,with a closure plate 32C fitted thereon. The hole formed in the middleof this closure plate 32C is the air opening 33. Further, in order tofurther increase the attractive magnetic force on the bolt 1, the mainbody portion of the holding head 21 and the closure plate 32C are madeof a non-magnetic material such as stainless steel.

The bolt 1 coming into the tapered hole 32A is attracted at its flange 3onto the support surface 32B by the permanent magnet 29. With suchattractive force in action, the tapered section 4B of the weldingprojection 4 makes true-circle-like contact with the support edge 33A,as described above. Therefore, a state of coaxialness of the taperedhole 32A and shank 2 is reliably obtained; this is extremely favorablefor inserting the shank 2 into the receiving hole 35 in the electrode22.

As described above, the minute air gap T1 is defined between the flange3, which is the maximum outer diameter portion, and the inner peripheralsurface of the tapered hole 32A facing the outer peripheral surface ofthe flange 3. The width of this air gap T1 is 0.1 mm throughout itsperiphery. The diameter D2 of the bottom surface of the tapered hole32A, i.e., the support surface, and the inner diameter of the portionfacing the outer peripheral side of the flange 3 are substantially thesame, because the taper angle θ is so small that the flange 3 is closeto the support surface 32B.

The channel area of the air gap T1 between the flange 3 and the taperedhole 32A is set smaller than the channel area of the air opening 33.Whereas the channel area of the air opening 33 is 19.6 mm², the channelarea of the air gap T1 is 4.12 mm². Further, the air pressure from theair opening 33 is 3-5 Kgf, it being 4 Kgf here. The air spouted at suchfeed air pressure from the air opening 33 is throttled by the air gap T1of small channel area after the tapered section 4B has left the supportedge 33A, so that the air pressure in the path extending from the airopening 33 to the air gap T1 does not greatly decrease; thus, asufficient press-out pressure can be secured, providing a sufficientthrust acting on the bolt 1. The ratio of the channel area of the airgap T1 to the channel area of the air opening 33 is 0.21 in the exampledescribed above. This ratio is set to 0.15-0.28. If it is less than0.15, this results in the so-called over-throttling, increasing thepress-out pressure, making the initial travel speed of the bolt 1 toofast. This is not preferable from the standpoint of wear and the like ofthe receiving hole 35. Further, if it exceeds 0.28, this results in theso-called excessive leakage, making the press-out pressure scanty,decreasing the travel speed and prolonging the feed time; thus, this isnot preferable.

With these taken into consideration, in the case where the diameter ofthe flange 3 is 9-15 mm, it is appropriate that the inner diameter ofthe portion of the tapered hole 32A facing the flange 3 be set to9.2-15.3, securing the channel area of the air gap T1 as one having athrottling effect. In other words, making a value obtained by adding0.2-0.3 mm to the diameter of the flange 3 be the inner diameter of thetapered hole in the air gap T1 is suitable for securing the press-outpressure on the bolt 1.

The diameter D2 of the support surface 32B and the diameter D1 of theair opening 33 are closely connected with the thrust pressure (thrustforce) acting on the bolt 1. In this example, the ratio D1/D2 is 0.38.In the case where this ratio is less that 0.23, that is, where thediameter D1 of the air opening 33 is too small as compared with thediameter D2 of the support surface 32B, the amount of flow from the airopening 33 cannot be sufficiently secured, requiring a long time inincreasing the press-out pressure on the bolt 1; this is not preferablefrom the standpoint of feed efficiency. Further, in the case where theratio exceeds 0.68, that is, where the diameter D1 of the air opening 33is too large as compared with the diameter D2 of the support surface32B, the press-out pressure on the bolt 1 sharply increases, causing thebolt to be tilted by the bias load of hydrodynamic pressure at the time;thus, this is not preferable from the standpoint of feed accuracy.

Since the recess 32 is in the form of the tapered hole 32 A, the air gapbetween the flange 3 of the bolt 1 and the inner peripheral surface ofthe tapered hole 32A becomes wider with press-out of the bolt 1, and sodoes the channel area of the air gap. Consequently, the amount of airleaking from the air gap increases, and the pressure in the pathextending from the air opening 33 to the air gap gradually decreases, sothat the press-out pressure on the bolt 1 is held down and an increasein the travel speed of the bolt 1 is suppressed. Therefore, by suitablyselecting the taper angle θ, the speed at which to advance into thereceiving hole 35 can be optimized. Particularly, since the bolt 1 isattracted by the permanent magnet 29, it suddenly leaves the supportedge 33A at a point of time the pressure from the air opening 33 hasrisen to some extent. The bolt 1 is quickly delivered due to suchphenomenon of sudden leaving. However, the action of suppressing a risein the travel speed of the bolt 1 described above controls the deliveryspeed of the bolt 1 to prevent it from becoming excessive.

In the case where the taper angle θ is less than 14 degrees, the channelarea of the air gap increasing with the travel of the bolt 1 cannot begiven a large value, and hence a rise in the travel speed of the bolt 1is not suppressed; this is not preferable. Further, in the case wherethe taper angle exceeds 17 degrees, the channel area of the air gapincreasing with the travel of the bolt 1 suddenly increases, so that thetravel speed of the bolt 1 cannot be maintained properly. Therefore, itfollows that the travel speed of the bolt 1 is too slow; this is notpreferable.

FIGS. 9 (C) through (F) show various states in which the flange 3 sitson the support surface 32B. FIG. 9 (C) shows the state in which thetapered section 4B of the welding projection 4 spreading over the Flange3 substantially throughout is sitting on the support edge 33A. FIG. 9(D) shows a state in which the tapered section 4B is centrally providedwith a circular ridge 4D supported at its root by the support edge 33A.Since it is thus supported at its root by the support edge 33A,stabilized good support is obtained irrespective of the shape of theridge 4D. FIG. 9 (E) shows a state in which the air opening 33 is formedwith a large diameter port 33B whose opening serves as the support edge33A, the tapered section 4B being supported by the support edge 33B.And, since the ridge 4D is supported by the large diameter port 33B,stabilized good support is obtained irrespective of the shape of theridge 4D. FIG. 9 (F) shows the case where the support surface 32B is inthe form of a tapered surface capable of close contact with the taperedsurface of the tapered section 4B.

As shown in FIG. 9 (C), when the feed rod is retracted most, the openingin the tapered hole 32A coincides with the opening in the guide pipe30A. The inner diameter D3 of the guide pipe 30A is set smaller than theinner diameter D4 of the opening in the tapered hole 32A, allowing theflange 3 to smoothly advance into the tapered hole 32A.

Next, the timing for spouting air will be described with reference toFIG. 9 (G).

The operation of the present feeding apparatus is performed by a controldevice 95 composed of a simple computer device or sequence operatingdevice. This control device 95 is stored in the control box 17 shown inFIG. 1 (A). It is arranged that an air switching valve 96 be operated inresponse to a signal from the control device 95. The air switching valve96 has connected thereto a pump device 97 for feeding operating air. Airpipes 98 and 99 from the air switching valve 96 are connected to the aircylinder 26, thereby supplying and exhausting operating air. Further,air pipes 100 and 101 from the air switching valve 96 are connected tothe air cylinder 28, thereby supplying and exhausting operating air.Further, an air pipe 102 from the air switching valve 96 is connected tothe air path 34 (see FIG. 6) of the feed rod 20, thereby spouting airfrom the air opening 33. In addition, the reference character 103denotes an expansion/contraction coil for causing the air pipe 102 tofollow the advance and retraction of the feed rod 20.

As shown in two-dot chain lines and (I) in FIG. 6 (H) or as shown inFIG. 9 (A), it is arranged that compressed air be spouted from the airopening 33 after the contraction of the air cylinder 28 has lifted thehead main body 21 to advance the front end of the shank 2 into thereceiving hole 35. An operating signal for this purpose is fed to thecontrol device 95 from a sensor 104 attached to the cylinder 28. Thecontrol device 95 receiving this signal sends an operating signal to theair switching valve 96 and compressed air is fed from the air pipe 102to the air opening 33.

The spouting of air from the air opening 33 is set such that it endsduring the return operation of the feed rod 20. The return operation ofthe feed rod 20 is a combination of the extending operation of the aircylinder 28 and the return stroke of the air cylinder 26 subsequentthereto. In order to continue air spouting to the stage of returnstroke, a sensor 105 is attached to the air cylinder 26. The position ofattachment of the sensor 105, as shown in FIG. 1 (A) also, is set in thefirst half of the return stroke. In addition, it may be set in thesecond half. The spouting of air is started in the state shown in FIG. 9(A), and thereafter the feed rod 20 shifts to return operation, with airspouting continued halfway to the return stroke. Therefore, even if thebolt 1 is held by the holding head 21 due to the above-described causewhen it is returning, the bolt 1 is blown off during the returnoperation by air spouting, so that the holding head 21 will be empty bythe time it reaches a predetermined return position. Therefore, there isno possibility of the bolt 1 interfering with the next bolt standing by.

In addition, in the feed operation, the air gap between the innerperipheral surface of the tapered hole 32A and the flange 3 increaseswith advance of the shank 2 into the receiving hole 35 and hence the airpressure (press-out thrust) acting on the bolt 1 decreases. However,since the attractive force of the permanent magnet 36 disposed in theinnermost part of the receiving hole 35 functions in compensation forthe decrease in air pressure, advance of the bolt 1 into the receivinghole 35 is reliably effected.

In the embodiment described above, while the air cylinders 26, 28, and31 are employed, the invention may be embodied by replacing these aircylinders by advance-retraction type electric motors.

Further, in this embodiment, the movable electrode 22 is of theadvance-retraction type, but it is also possible to impart a travelfunction to the movable electrode 22 so that the movable electrode 22may travel from the feed position to which the bolt 1 is fed to awelding position opposed to a mating member such as a steel sheet part.

Since the rest of the arrangement is the same as the precedingembodiments, the same reference characters are added to the parts havingthe same functions.

The functions and effects of the third embodiment described above areenumerated as follows.

The feed rod 20 travels to a position where the shank 2 and thereceiving hole 35 are coaxial with each other, and the front end of theshank 2 is inserted into the receiving hole 35, whereupon compressed airis spouted from the air opening 33 against the bolt 1 sitting on thesupport surface 32B. The hydrodynamic pressure of the spouted air causesthe bolt 1 to be delivered from the tapered hole 32A to advance into theinnermost part of the receiving hole 35 and held on the electrode sideas it is attracted by the permanent magnet 36.

However, in the case of occurrence of a phenomenon such as one in whichthe bolt 1 preceedingly inserted into the receiving hole 35 in themovable electrode 22 remains in the receiving hole 35 without beingwelded to a steel plate part 72 due to failure of passage of weldingcurrent, another in which the receiving hole 35 is clogged with foreignmatter such as spatter, or another in which the shank 2 abuts againstthe end surface of the movable electrode 22 due to disturbance of therelative position between the bolt 1 and the receiving hole 35,sometimes it becomes impossible for the bolt 1 to advance into thereceiving hole 35, and with the bolt 1 held in the holding head 21, thefeed rod 20 returns to its original position.

Accordingly, in the third embodiment, since the spouting of air form theair opening 33 is set such that it ends during the return operation ofthe feed rod 20, the bolt 1 which is returning as it is held by theholding head 21 is blown off by air spouting during the returnoperation, so that the holding head 21 becomes empty by the time itreaches a predetermined return position. Therefore, there is nopossibility that the bolt 1 will interfere with the next bolt 1 standingby to be intertwined therewith, which, in turn, causes clogging of partsor causes the bolt 1 having taken an abnormal direction to damageperipheral structures.

The spouting of air from the air opening 33 is set such that it startsafter the front end of the bolt 1 held by the holding head 21 hasadvanced into the receiving hole 35.

Since air spouting is thus started after the front end of the bolt 1 hasadvanced into the receiving hole 35, even if the bolt 1 swings from sideto side it continues smoothly advancing into the innermost part as it isguided by the inner surface of the receiving hole 35. In a free state inwhich the front end of the bolt 1 does not advance into the receivinghole 35, if the hydrodynamic pressure of the spouted air acting on bolt1 acts with any bias, the front end of the of the bolt 1 will deviatefrom the axis, making it impossible to for the bolt 1 to advance intothe receiving hole 35. Such biased hydrodynamic action occurs with anotably high probability. Since air spouting is started after the frontend of the bolt 1 has advanced into the receiving hole 35, the aboveproblem of the impossibility of advance is solved. In other words, in aperiod when there is no air spouting, and at a stage where the front endof the bolt 1 has suffered no positional deviation, it is reliablyadvanced into the receiving hole 35; thus, the smooth operationdescribed above can be secured.

The travel locus of the holding head 21 is set such that advance of thefeed rod 20 stops at a position where the axes of the bolt 1 and thereceiving hole 35 coincide, and such that subsequent to this stoppagethe holding head 21 travels in the axial direction of the receiving hole35.

Since the travel locus described above is imparted to the holding head21, bolt 1 is reliably inserted into the receiving hole 35.Particularly, it is inserted with coincidence between the axes of thebolt 1 and receiving hole 35, thereby extremely facilitating insertiondisplacement in a state of coincidence of axes, and remarkably improvingthe operating reliability. That is, the inserting operation becomes asimplest one on a single imaginary axis, allowing a unit such as an aircylinder 28 capable of providing highly accurate displacement to beemployed as a driving means; this is effective from the standpoint ofthe operating reliability of the apparatus.

the shaft-like part is a projection bolt 1 comprising a shank 2 formedwith a male thread, a flange 3 integral with the shank 2, and a weldingprojection 4 formed on the flange 3.

Since the welding projection 4 or the flange surface can be sat on thesupport surface 32B, the holding stability of the projection bolt 1 isimproved. Further, since the air spouted from the air opening 33 acts onthe welding projection 4 or on the flange surface, the hydrodynamicpressure of the spouted air acts on a wide area to provide a reliablepress-out force for delivery of the projection bolt 1.

A shaft-like parts feeding apparatus wherein the feed rod performs afeed operation to insert a shaft-like part held by a holding head into areceiving hole in an electrode, the shaft-like parts feeding apparatusbeing characterized in that the holding head is provided with a circularrecess for holding a shaft-like part, the bottom of the recess beingformed with a circular support surface on which the shaft-like partsits, the support surface being centrally provided with an air openingfor spouting air for delivery of the shaft-like part, with a minute airgap defined between the maximum outer diameter portion of the shaft-likepart sitting on the support surface and the inner peripheral surface ofthe recess.

The feed rod 20 travels to a position where the shank 2 and thereceiving hole 35 are coaxial with each other, and the front end of theshank 2 is inserted into the receiving hole 35, whereupon compressed airis spouted from the air opening 33 against the bolt 1 sitting on thesupport surface 32B. The hydrodynamic pressure of the spouted air causesthe bolt 1 to be delivered from the tapered hole 32A to advance into theinnermost part of the receiving hole 35 and held on the electrode sideas it is attracted by the permanent magnet 36.

Since the air gap T1 between the flange 3, which is the maximum outerdiameter portion, and the inner peripheral surface of the tapered hole32A is minute, a high channel resistance is imparted in this air gap tothe flow of air coming from the air opening 33. Therefore, the airpressure between the air opening 33 and the air gap T1 is set high sothat a pressure for delivering the bolt 1 can be sufficiently secured toreliably deliver the bolt 1 from the taper hole 32A. Further, because ofsuch narrow air gap, smooth delivery can be attained as the flange 3 ofthe bolt 1 is guided by the inner peripheral surface of the tapered hole32A when the blot 1 goes out of the tapered hole 32A.

Since the air opening 33 opens to the middle of the circular supportsurface 32B, the air flow from the air opening 33 is supported by themiddle of the welding projection 4, thereby making it hard for thehydrodynamic pressure of the air flow to deviate. Therefore, the tilt ofthe bolt 1 can be minimized, facilitating insertion into the receivinghole 35. Further, sitting the flange 3 on the support surface 32Bensures stabilized holding of the bolt 1.

The channel area between the flange 3 and the inner peripheral surfaceof the tapered hole 32A is set smaller than the channel area of the airopening 33.

Because of such size relation of the channel areas, the air pressure inthe path extending from the air opening 33 to a region between theflange 3 and the inner peripheral surface of the tapered hole 32A can bemade sufficient to deliver the bolt 1.

In the vicinity of the support surface 32B of the holding head 21, anannular permanent magnet 29 provided with an aperture 29A is disposedconcentrically with the support surface 32B.

Therefore, it follows that the attractive force of the permanent magnet29 uniformly acts on the flange 3 in the annular region, so that thesitting of the bolt 1 on the support surface 32B can be secured underhigh stability. Further, since the permanent magnet 29 is disposedconcentrically with the support surface 32B and is provided with theaperture 29A, the aperture 29A and the support surface 32B can beconcentrically disposed in opposed relation to each other; this iseffective for simplification of the structure.

the recess 32 is in the form of the tapered hole 32A shaped such thatthe side into which the bolt 1 advances is large in diameter.

When the bolt 1 is delivered from the tapered hole 32A by compressedair, at the early stage the traveling speed of the bolt 1 is slow, butonce it starts traveling the speed rapidly increases. If it advancesinto the receiving hole 35 in the fixed electrode 22 at a high speed inthis manner, wear in the edge and inner surface of the receiving hole 35would abnormally progress. However, since the recess 32 is in the formof a tapered hole 32A, as described above, the air gap between theflange 3 of the bolt 1 and the inner peripheral surface of the taperedhole 32A becomes wider as the bolt 1 travels, and hence the channel areaof the air gap portion gradually increases. Therefore, the amount of airescaping from the air gap portion increases, gradually decreasing thepressure in a region extending from the air opening 33 to the air gapportion, so that the press-out thrust on the bolt 1 is kept low,suppressing a rise in the traveling speed of the bolt 1. Therefore,suitably selecting the taper angle θ of the tapered hole 32A makes itpossible to set the speed of advance into the receiving hole at a valueeffective for minimization of the abnormal wear or the like, enablingprolongation of the durability of the fixed electrode 22. Further, sincethe side into which bolt 1 advances is larger in diameter, reception ofthe bolt 1 in the recess is smoothly effected.

The diameter of the aperture 29A in the permanent magnet 29 is set equalto or larger than the diameter D1 of the air opening 33.

Making equal the diameters of the aperture 29A and air opening 33 inthis manner allows the aperture 29A to form a portion of the air opening33; this is effective for structural simplification. Further, making thediameter of the aperture 29A larger than that of the air opening 33 alsoallows the air opening 33 to secure a predetermined channel area; thus,the same effect as above is obtained.

The ratio of the diameter D1 of the air opening 33 to the diameter D2 ofthe support surface 32B is 0.23-0.68.

The diameters D1 and D2 of the support surface 32B and air opening 33,respectively, have a close connection to the setting of the press-outpressure on the bolt 1. In the case where the ratio is less than 0.23,i.e., where the diameter D1 of the air opening 33 is too small ascompared with the diameter D2 of the support surface 32B, a sufficientamount of flow from the air opening 33 cannot be secured, requiringprolonged time for a rise in the press-out pressure on the bolt 1; thisis not preferable from the standpoint of feed efficiency. Further, inthe case where the ratio exceeds 0.68, i.e., where the diameter D1 ofthe air opening 33 is too large as compared with the diameter D2 of thesupport surface 32B, the press-out pressure on the bolt 1 rapidly rises,and the bolt 1 tends to tilt depending on the bias load of thehydrodynamic pressure at the time; this is not preferable from thestandpoint of feed accuracy.

The taper angle θ of the tapered hole 32A is 14-17 degrees.

the taper angle θ, as described above, has a close connection to thesetting of the speed at which the bolt 1 advances into the receivinghole 35. In the case where the taper angle θ is less than 14 degrees,the channel area of the air gap portion which increases with the travelof the bolt 1 cannot be given a large value, so that a rise in thetraveling speed of the bolt 1 cannot be fully suppressed. Therefore, itfollows that the traveling speed of the shaft-like part is too fast;this is not desirable. Further, in the case where the taper angle θexceeds 17 degrees, the channel area of the air gap portion whichincreases with the travel of the bolt 1 suddenly increases, so that thetraveling speed of the bolt 1 cannot be properly maintained. Therefore,it follows that the traveling speed of the bolt 1 is too slow; this isnot desirable.

The opening in the air opening 33 is made in the form of the annularsupport edge 33A on which the welding projection 4 sits.

Since the welding projection 4 is sitting on the support edge 33A in anannular state, the support stability of the welding projection isimproved. The gentle tapered section 4B of the welding projection 4 issupported by the annular support edge 33A. At this time, since thesupport edge 33A tends to contact the tapered section 4B in a truecircle throughout its periphery, this contact circle becomes concentricwith the welding projection 4. Therefore, it follows that it is held bythe holding head 21 such that the axes of the tapered section 32A andshank 2 coincide. Further, the presence of the minute air gap T1 reducesthe amount by which the flange 3 is eccentric with respect to thetapered hole 32A, so that concentricity of the axes can be secured moreaccurately.

the shaft-like part is a projection bolt 1 comprising a shank 2 formedwith a male thread, a flange 3 integral with the shank 2, and a weldingprojection 4 formed on the flange 3.

Since the welding projection 4 or the flange surface can be sat on thesupport surface 32B, the holding stability of the projection bolt 1 isimproved. Further, since the air spouted from the air opening 33 acts onthe welding projection 4 or on the flange surface, the hydrodynamicpressure of the spouted air acts on a wide area to provide a reliablepress-out force for delivery of the projection bolt 1.

The rest of the functions and effects are the same as in the precedingembodiments.

1. A shaft-like parts feeding apparatus including a parts feeder fordelivering shaft-like parts, and a feed path extending from said partsfeeder to a point short of a feed rod, said feed rod performing a feedoperation to insert a shaft-like part held by a holding head into areceiving hole in an electrode, said shaft-like parts feeding apparatuscomprising an excessively long parts detecting means which detects andremoves excessively long parts longer than normal length is disposed insaid parts feeder or said feed path, the spacing in which said holdinghead with said feed rod advances and stops at a predetermined positionwhere the shaft-like part is inserted into the receiving hole, is set toan excessively short parts expelling spacing which allows normal lengthparts to enter the receiving hole and prevents excessively short partsshorter than normal length from reaching the receiving hole.
 2. Ashaft-like parts feeding apparatus as set forth in claim 1, wherein saidexcessively long parts detecting means is a pass control member adaptedto lock the excessively long portion of a shaft-like part and disposedin the transfer path of the parts feeder.
 3. A shaft-like parts feedingapparatus as set forth in claim 1, wherein said excessively long partsdetecting means is a pass control member adapted to lock the excessivelylong portion of a shaft-like part and disposed in said feed path.
 4. Ashaft-like parts feeding apparatus as set forth in claim 1, wherein saidexcessively long parts detecting means is a sensor means adapted to beoperated by the excessively long portion of a shaft-like part anddisposed in said feed path.
 5. A shaft-like parts feeding apparatus asset forth in claim 1, wherein advance of said feed rod stops at aposition where the axis of the shaft-like part held by the holding headcoincides with the axis of said receiving hole and a shaft-like part ofnormal length is inserted from this stop position into the receivinghole.
 6. A shaft-like parts feeding apparatus as set forth in claim 1,wherein said electrode having the receiving hole is provided with adetecting means for detecting a shaft-like part being inserted in thereceiving hole.
 7. A shaft-like parts feeding apparatus as set forth inclaim 6, wherein said detecting means is such that the presence of ashaft-like part in an electrifying path completes said electrifyingpath.
 8. A shaft-like parts feeding apparatus as set forth in claim 6,wherein said detecting means is a sensor for detecting the presence of ashaft-like part inserted into said receiving hole.
 9. A shaft-like partsfeeding apparatus as set forth in claim 1, wherein a shaft-like part insaid excessively long parts detecting means assumes a substantiallyvertical attitude.
 10. A shaft-like parts feeding apparatus as set forthin claim 1, wherein said shaft-like part is a projection bolt comprisinga shank formed with a male thread, a flange integral with said shank,and a welding projection formed on said flange.
 11. A shaft-like partsfeeding apparatus including a parts feeder for delivering shaft-likeparts, and a feed path extending from said parts feeder to a point shortof a feed rod, said feed rod performing a feed operation to insert ashaft-like part, held by a holding head, into a receiving hole in anelectrode, said shaft-like parts feeding apparatus being characterizedin that an excessively long parts detecting means which detects andremoves an excessively long part longer than normal length is disposedin said parts feeder or in said feed path.
 12. A shaft-like partsfeeding apparatus as set forth in claim 11, wherein said excessivelylong parts detecting means is a pass control member adapted to lock theexcessively long portion of a shaft-like part and disposed in thetransfer path of the parts feeder.
 13. A shaft-like parts feedingapparatus as set forth in claim 11, wherein said excessively long partsdetecting means is a pass control member adapted to lock the excessivelylong portion of a shaft-like part and disposed in said feed path.
 14. Ashaft-like parts feeding apparatus as set forth in claim 11, whereinsaid excessively long parts detecting means is a sensor means adapted tobe operated by the excessively long portion of a shaft-like part anddisposed in said feed path.
 15. A shaft-like parts feeding apparatus asset forth claim 11, wherein a shaft-like part in said excessively longparts detecting means assumes a substantially vertical attitude.
 16. Ashaft-like parts feeding apparatus as set forth in claim 11, whereinsaid shaft-like part is a projection bolt comprising a shank formed witha male thread, a flange integral with said shank, and a weldingprojection formed on said flange.
 17. A shaft-like parts feedingapparatus including a parts feeder for delivering shaft-like parts, anda feed path extending from said parts feeder to a point short of a feedrod, said feed rod performing a feed operation to insert a shaft-likepart, held by a holding head, into a receiving hole in an electrode,wherein the spacing in which the holding head with said feed rodadvances and stops at a predetermined position where the shaft-like partis inserted into the receiving hole, is set to an excessively shortparts expelling spacing which allows normal length pairs to enter thereceiving hole and prevents excessively short parts shorter than normallength from reaching the receiving hole.
 18. A shaft-like parts feedingapparatus as set forth in claim 17, wherein said holding head isprovided with an air opening for spouting compressed air to deliver ashaft-like part toward the receiving hole.
 19. A shaft-like partsfeeding apparatus as set forth in claim 17, wherein said excessivelyshort parts expelling spacing is a spacing such that when the holdinghead travels toward the receiving hole, the front end of a shaft-likepart of normal length is inserted into the receiving hole 35 but thefront end of an excessively short part cannot reach at its front end thereceiving hole.
 20. A shaft-like parts feeding apparatus as set forth inclaim 17, wherein advance of said feed rod stops at a position where theaxis of a shaft-like part held by the holding head coincides with theaxis of said receiving hole, the arrangement being such that ashaft-like part of normal length is inserted from this position into thereceiving hole.
 21. A shaft-like parts feeding apparatus as set forth inclaim 17, wherein said electrode having the receiving hole is providedwith a detecting means for detecting a shaft-like part being inserted inthe receiving hole.
 22. A shaft-like parts feeding apparatus as setforth in claim 21, wherein said detecting means is such that thepresence of a shaft-like part in an electrifying path completes saidelectrifying path.
 23. A shaft-like parts feeding apparatus as set forthin claim 21, wherein said detecting means is a sensor for detecting thepresence of a shaft-like part inserted into said receiving hole.
 24. Ashaft-like parts feeding apparatus as set forth in claim 17, whereinsaid shaft-like part is a projection bolt comprising a shank formed witha male thread, a flange integral with said shank, and a weldingprojection formed on said flange.
 25. A shaft-like parts feedingapparatus as set forth in claim 1, wherein said holding head is providedwith a recess for holding a shaft-like part, the bottom of said recessbeing formed with a support surface on which the shaft-like part sits,said support surface being provided with an air opening for spouting airfor delivery of the shaft-like part, the spouting of air from said airopening being set such that it ends during the return operation of thefeed rod so as to prevent the feed rod from returning with theshaft-like part retained in the holding head.
 26. A shaft-like partsfeeding apparatus as set forth in claim 25, wherein the spouting of airfrom said air opening is started after the front end of a shaft-likepart held by the holding head has advanced into said receiving hole. 27.A shaft-like parts feeding apparatus as set forth in claim 25, whereinthe travel locus of the holding head is set such that advance of thefeed rod stops at a position where the axes of the shaft-like part andsaid receiving hole coincide and such that subsequent to this stoppagethe holding head travels in the axial direction of the receiving hole.28. A shaft-like parts feeding apparatus as set forth in claim 25,wherein said shaft-like part is a projection bolt comprising a shankformed with a male thread, a flange integral with said shank, and awelding projection formed on said flange.
 29. A shaft-like parts feedingapparatus as set forth in claim 1, wherein said holding head is providedwith a recess for holding a shaft-like part, the bottom of said recessbeing formed with a support surface on which the shaft-like part sits,said support surface being centrally provided with an air opening forspouting air for delivery of a shaft-like part, and a minute air gap isset between the inner peripheral surface of the recess and the maximumouter diameter portion of a shaft-like part sitting on said supportsurface.
 30. A shaft-like parts feeding apparatus as set forth in claim29, wherein the channel area between the maximum outer diameter portionof a shaft-like part and the inner peripheral surface of the recess isset smaller than the channel area of the air opening.
 31. A shaft-likeparts feeding apparatus as set forth in claim 29, wherein in thevicinity of the support surface of the holding head, an annularpermanent magnet provided with an aperture is disposed concentricallywith the support surface.
 32. A shaft-like parts feeding apparatus asset forth in claim 29, wherein said recess is a tapered hole such thatthe side into which a shaft-like part advances is large in diameter. 33.A shaft-like parts feeding apparatus as set forth in claim 31, whereinthe diameter of the aperture in said permanent magnet is set equal to orlarger than the diameter of the air opening.
 34. A shaft-like partsfeeding apparatus as set forth in claim 29, wherein the ratio of thediameter of said air opening to the diameter of said support surface is0.23-0.68.
 35. A shaft-like parts feeding apparatus as set forth inclaim 32, wherein the taper angle of said tapered hole is 14-17 degrees.36. A shaft-like parts feeding apparatus as set forth in claim 29,wherein the opening in the air opening is made in the form of an annularsupport edge on which said welding projection sits.
 37. A shaft-likeparts feeding apparatus as set forth in claim 29, wherein saidshaft-like part is a projection bolt comprising a shank formed with amale thread, a flange integral with said shank, and a welding projectionformed on said flange.